Date post: | 10-Apr-2018 |
Category: |
Documents |
Upload: | raicu-ioan |
View: | 239 times |
Download: | 0 times |
of 132
8/8/2019 Sintra Ing
1/132
MANUALUL DE UTILIZARE AL SOFTULUI
Softul
SINTRAVarianta1.01
Simple INTerfaceRemote Access
5504N0007 ROMANAEdition.Revision: 1.0
Serial number
8/8/2019 Sintra Ing
2/132
8/8/2019 Sintra Ing
3/132
Informatii despre acest manual
Acest manual a fost scris pentruutilizarea exclusiva a clientilorsi contine informatii rezervate. Estestrict interzis sa copiezi si/sausa distribui tot sau parti din acest manualin price mijloace faraautorizatiascrisaaBIESSE. Manualul este furnizat ca o parte a utilajuluisi trebuie pastrat intr-un loc sigurunde esteintotdeauna la indemana pentru a fi consultat.
Acest manual trebuie folosit de personal calificatin folosirea utilajului .BIESSEnu isi asuma nicio
responsabilitatepentru folosirea incorecta a utilajului.Citeste si fii sigur ca intelegitoatadocumentatiacare vine cu utilajul toavoidoperatingerrors pentru evitarea erorilor de operarecare poate pune in pericol alte persoane.
(Copertina.fm-210202)WoodworkingMachinery 3
Updatelist
Revision: Added: Deleted: Changed:
0 Generalrevision
Code: Issue: Revision: Approved:
5504N0007 1 0(11,2001)
Informatii despre acest manual
8/8/2019 Sintra Ing
4/132
(Copertina.fm-210202)4 WoodworkingMachinery
Informatii despre acest manual
8/8/2019 Sintra Ing
5/132
Cuprins
Introducere
Scopul si limitele acestui manual . . . . . . . . . . . . . . . . . . . 1
Documentele furnizate cu utilajul . . . . . . . . . . . . . 1
Conventii . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Partea1-SINTRA:privire de ansamblu
Capitolul 1. Arhitectura softului,dosarele,tipurile fisierului sidriverele
1.1
1.2
1.3
1.4
1.5
Arhitectura softului . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Instalarea SINTRA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PornireaSINTRA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Dosarele si tipu ri le fi sierului . . . . . . . . . . . . . . . . . .. . . . . . .
PCdrives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-2
1-4
1-5
1-5
Capitolul2. Interfata de utilizare
2.1
2.2
2.2.1
2.2.2
2.2.3
2.2.4
SINTRAmediile de soft . . . . . . . . . . . . . . . . . . . . .
Amplasarea ecranului . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bara de meniu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bara de unelte . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bara de stare a utilajului . . . . . . . . . . . . . . . . . . . . . . . . .
Corpul ecranului . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-1
2-3
2-4
2-8
2-8
2-9Zona de stare . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10
Zona de selectie . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11
Zona pictogramei . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12
Zona de tabel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...2-13
2.2.5
2.2.6
Bara de comanda a ecranului . . . . . . . . . . . . . . . . . . . . . . . . . .
Bara de status a interfetei . . . . . . . . . . . . . . . . . . . . . . . . .
2-16
2-16
Partea2-SINTRA:ecrane
Capitolul 3. Modul de lucru manual
3.1
3.2
3.3
3.4
3.4.1
3.4.2
3.4.3
3.5
3.6
Informatia pe ecran . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bara de comanda a ecranului . . . . . . . . . . . . . . . . . . . . . . . . . .
Starea vitezelor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Controlul axelor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Introducerea cotelor pe axe . . . . . . . . . . . . . . . . . . . . . . . . . . .
Pozitionarea axelor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Calibrarea axelor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Luarea alegerilor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Controlarea motoarelor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-2
3-3
3-4
3-5
3-6
3-6
3-6
3-7
3-8
(PC500ING.fm-210202)WoodworkingMachinery 1
Cuprins
8/8/2019 Sintra Ing
6/132
3.7
3.8
3.9
Controlarea inserarii dispozitivelor. . . . . . . . . . . . . . . . . . . . . . . . 3-9
Setarea marginilor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11
Editorul . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11
Capitolul4. Modul de lucru automat
4.1
4.2
4.3
4.4
Informatia pe ecran . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Bara de comanda a ecranului . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
Crearea listei de prelucrare . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
Rularea listei de prelucrare . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8
Capitolul5. Canturi
5.1
5.2
5.3
5.4
5.5
Informatia pe ecran . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
Bara de comanda a ecranului . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3
Programarea alimentarii cu canturii. . . . . . . . . . . . . . . . . . . . . . 5-4
Gestionarea arhivelor cu canturi . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5
Programare suporti bobine . . . . . . . . . . . . . . . . . . . . . . . . 5-7
Capitolul6. Statistica
6.1
6.2
Informatia pe ecran . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
Bara de comanda a ecranului . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
Capitolul7. Depanare
7.1
7.2
7.3
7.4
Informatie pe ecran . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
Bara de comanda a ecranului . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3
Tabelul I/O . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4
Tabelul de sarcina . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-6
Capitolul8. Functia de conexiune
Partea 3-FolosireaSINTRA
Capitolul9. Pornirea,iesireasi repornirea
9.1
9.2
9.2.1
9.2.2
PornireaSINTRA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1
Pregatirea softului pentru utilaj . . . . . . . . . . . . . . . . . 9-2
Compilarea si rularea unui program de masina. . . . . . . . . 9-3
Deschiderea si rularea unui program de utilaj salvat anterior. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-4
Compilarea si utilizarea unei liste de utilaj . . . . . . . . . . . . . 9-5
Deschiderea si rularea unei liste de utilaj salvata anterior9-5
Oprirea de urgenta. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-5
Oprirea si anulareaunui program de utilaj in proces de rulare . . . . . . . 9-5
Resetarea dupa o oprire de urgenta . . . . . . . . . . . . . . . . . . . 9-5
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-5
9.2.3
9.2.4
9.3
9.4
9.5
9.6
Capitolul10. Setarile generale ale softului
10.1 Alegerea limbajului . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1
10.2 Parolele . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-3
(PC500ING.fm-210202)2 WoodworkingMachinery
Cuprins
8/8/2019 Sintra Ing
7/132
Anexa
Anexa A. Depanarea-fortarea
Anexa B. Parametrii de mediuB.1
B.2
B.3
B.4
B.5
B.6
B.7
B.8
B.9
B.10
B.11
Bara de comanda a ecranului . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Axele . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Selectiile . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Motoarele . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Vitezele . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Microcomutatoarele . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Inserare dispozitive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3
5
6
7
8
9Inserare referinta dispozitive . . . . . . . . . . . . . . . . . . . . . . . . . 11
AR50 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Supraveghetor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
LH/RHlista de panouri . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12
13
13
Anexa C. Actualizareasoftului PLC
Anexa D. sistenta de la
Anexa E. Simbolurile grafice
Anexa F. Icoane explicative de prelucrare
Anexa G. Mesaje de eroare
(PC500ING.fm-210202)WoodworkingMachinery 3
Cuprins
8/8/2019 Sintra Ing
8/132
(PC500ING.fm-210202)4 WoodworkingMachinery
Cuprins
8/8/2019 Sintra Ing
9/132
Introducere
Softul SINTRA descris in acest manual ruleaza pe un computer cu Windows(NTor2000).Computerul trebuie sa fie conectat cu un cablu serial la NC(NumericControl)controland masinade furniruit.
Scopul si limitele acestui
Acest manual descrie procedurile pe care trebuie sa le urmezi pentru a compila programele deprelucrare SINTRA. Este scris pentru operatorii de masini de furniruit controlate de softul SINTRA.Pentru a te asigura ca ai inteles masina de furniruit si ca o poti folosi in siguranta, citeste Manualul de Utilizare al utilajului si toateanexele si toate atasamentele inainte de citirea acestui manual.
Documentele furnizate cu utilajul
Manualul de utilizare al utilajului:Contine informatii esentiale pe care trebuie sa le sti inainte de a incerca
Sa operati utilajul.De asemenea sunt asigurate instructiunile pentru ingrijirea corecta a utilajului.
Catalogul de piese de schimb:Folosit pentru a organiza piesele de schimb, urmarind instructiunile oferite in introducereapentru catalog.
Diagramele de circuit:Descrie circuitele utilajului(electrice, aer comprimat, etc.).
Proiectat pentru rezolvarea problemelorde inginerii calificati si autorizati de serviciu.
Atasamente: Contine informatii despre partile speciale ale utilajului, daca este cazul.
Atasamentele trebuie citite ca o parte integrala a documentului cu care sunt asociate, pentrua asigura ca informformatia importanta sa nu fie pierduta.
(Introduzione.fm-210202)WoodworkingMachinery 1
Introducere
8/8/2019 Sintra Ing
10/132
8/8/2019 Sintra Ing
11/132
Partea 1 - SINTRA: privirea de ansamblu
WoodworkingMachinery
(Parte01.fm-210202)
8/8/2019 Sintra Ing
12/132
WoodworkingMachinery
(Parte01.fm-210202)
8/8/2019 Sintra Ing
13/132
1.1 Arhitectura softului
Arhitectura softului este structura care permite partile componentelor (module)unui program sainteractioneze. SINTRAcomunica cuPLC-ulunitatilor NumericCon trol(NC) prin modulele decomunicatie MODCOM. SINTRAcomunica cu MODCOMprin functia socket aWindows-ului.MODCOMcomunica cu portul serial via NC(RS232).
Urmatoarele diagrame blocuri ilustreaza arhitectura softuluiSINTRA.
WoodworkingMachinery
(Capitolo-01.fm-210202)1-1
Capitolul1. Arhitectura softului, dosarele,
tipurile de fisiere si driverele
8/8/2019 Sintra Ing
14/132
1.2 Instalarea SINTRA
Softul SINTRA vine in mod normal preinstalat pe computer.
Daca este necesar sa instalezi sau sa reinstalezi SINTRA,procedeaza ca inurmatoarele:
Inchide toate aplicatiile deschise.
Daca SINTRA a fost instalat inainte, dezinstaleaza versiunea existenta folosind WindowsControl
Panel,Add/RemovePrograms.
Introdu CD-ul SINTRA in unitatea optica a computerului.
Vor aparea urmatoarele ferestre;
(Capitolo-01.fm-210202)1-2 WoodworkingMachinery
Capitolul1.
Arhitectura softului,documentele,tipurile fisierelor si driverele
8/8/2019 Sintra Ing
15/132
Cand instalerul termina de incarcat,instalarea actuala incepe, si urmatoarea fereastraapare;
La o instalare completa, urmatoarea fereastra va aparea;
Daca o fereastra apare si va intreaba daca doriti sa restratati computerul acum sau mai tarziu,selectati re-boot now.
Procedura de instalare creaza icoanele Communication Module si User Interface pe Desktop.Pentru a porni programul, vedetiPornirea SINTRAde mai jos.
(Capitolo-01.fm-210202)WoodworkingMachinery 1-3
Capitolul1.
Arhitectura softului,dosarele,tipurile fisierelor si
driverele
8/8/2019 Sintra Ing
16/132
1.3 Pornirea SINTRA
O data ce ati instalat fostul, nu trebuie decat sa il porniti. Modulele de Comunicare SINTRA
(MODCOM si Interfata de Utilizare(UI)pornesc automat cand computerul este pornit.
Daca este nevoie sa iesiti si sa reporniti MODCOMsau UI-ul lui SINTRAprocedati astfel:
Dublu clic pe icoanaMODCOMde pe desktop[A].
Dublu clic pe icoanaUIiconde asemenea prezenta pe desktop[B].
B
A
Pentru informatii mai multe despre pornirea DINTRA, vedetiPornirea,iesirearepornireainPartea3-
(Capitolo-01.fm-210202)1-4 WoodworkingMachinery
Capitolul1.
Arhitectura softului,dosarele,tipurile fisierului si driverele
8/8/2019 Sintra Ing
17/132
1.4 Dosarele si tipurile
Cu sistemele de operareWindowsNTsi2000, softul SINTRAeste instalat in dosarul prezentat in figura demai josNU stergeti, modificati, mutati, redenumiti, sau altfel alterati orice dosare sau fisierele continute in
ele.
Ierarhia dosarelor:
1.5 Driverele computerului
Urmatorul tabel specifica principalele drivere folosite in mod normal de SINTRA.Aplicatia este,cutoate acestea, capabila sa recunoasca si sa acceseze orice driver instalat pe computer.
(Capitolo-01.fm-210202)WoodworkingMachinery 1-5
Driver Utilizare
A: Pentru accesarea listei radacina a dichetei.
C: Pentru accesarea listei radacina a hard disk-ului coputerului
Network Pentru accesarea retelei
Dosar Extensia fisierului
Sintra:Contine fisiereleModCom.exesiUI_ver_1.01.si urmatoarele
sub-dosare
*.exe
Avi:Contine animatii explicative folosite de interfata modulului *.avi
Languages:Contine fisierele resursa pe care trebuie sa le selectezi
pentru limba interfetei userului
*.dll
Parameters:Contine configuratia parametrilor utilajului *.BCK
ProgramsContine programul de prelucrare,lista de prelucrare si
arhiva de canturi
*.MAN,*.DSTe*.BRD
Capitolul1.
Arhitectura softului,dosarele,tipurile fisierului si
driverele
8/8/2019 Sintra Ing
18/132
Drivere sunt accesate prin boxa dialog standard al Windows-ului.Acestea sunt descrise acolounde este cazul in cursul acestui manual.
(Capitolo-01.fm-210202)1-6 WoodworkingMachinery
Capitolul1.
Arhitectura softului,dosarele,tipurile fisierelor si driverele
8/8/2019 Sintra Ing
19/132
Interfata de Utilizare combina toate partile lui SINTRAcare iti permite sa comunici cumasina de furniruit.
Interfata Hardware: Dispozitivele fizice ale computerului ruleaza softul.
Software: programul si utilitatile care iti permit sa programeziNC-ul utilajului.
Utilajul comunica cu tine prin afisarea datelor si altor informatii.Tu comunici cu utilajul printastarea comenzilor si datelor.
2.1 SINTRAmediile de soft
Aceasta sectiune furnizeaza o privire de ansamblu asupra mediilor variate in SINTRA sicapabilitatilor acestui soft.
O data ceSINTRAruleaza, este responsabil pentru tot ce este afisat pe monitor. SINTRAestedivizat intr-un numar de arii functionale de bazacunoscut ca medii. Un mediu este un set de 1
sau mai multe ecrane care iti permit sa afisezi, editezi sau sa administrezi acea data care esterelevanta functiei acelui mediu. Fiecare ecran efectueaza functii specifice acelui mediu caruia iiapartine.
Mai jos este o lista cu toate mediile in SINTRA.
MODUL DE LUCRU MANUAL. Mediul furnizeaza toate ecranele de care ai nevoie pentru a crea sirula programele de prelucrare.El include urmatoarele ecrane:
MANUAL\SPEED
MANUAL\AXES
MANUAL\SELECTIONS
MANUAL\MOTORS
MANUAL\INSERTIONDEVICES
MANUAL\EDITOR
(Capitolo-02.fm-210202)WoodworkingMachinery 2-1
Capitolul 2. Interfata de utilizare
8/8/2019 Sintra Ing
20/132
MODUL DE LUCRU AUTOMAT. Acest mediu furnizeaza toate ecranele de care ai nevoie pentru acrea si rula programe de prelucrare.Acesta include urmatoarele ecrane:
AUTOMATIC\LIST
AUTOMATIC\EDITOR
Canturi. Thisisaonescreenenvironment inwhichyoucanset feedertype,
managetheedgesarchive,andset rollmagazines.
STATISTICA. Este un singur ecran in care poti sa setezi tipul de alimentare, administra arhiva decanturi si setarea suportilor bobine:
partialcounterforpanels
partialcounterformetresofedgemachined
totalcounterforpanels
totalcounterformetresofedgemachined
counterforlengthoflast panelmachined(usedmainlyduringsetupandcommissioning)
DEPANAREA.Acest mediu furnizeaza toate ecranele de care ai nevoie sa monitorizezi si satestezi cardurile input/output ai sa monitorizezi logica de stat PLC.Acesta include urmatoareleecrane:
DEBUG\I/O
DEBUG\TASK
PARAMETERSENVIRONMENT. Acest mediu furnizeaza toate ecranele de care ai nevoie pentrumentinerea in functiune a reglementarii structurilor de date NC.Include urmatoarele ecrane:
PARAMETERS\AXES
PARAMETERS\SELECTION
PARAMETERS\MOTORS
PARAMETERS\SPEED
PARAMETERS\MICROSWITCHES
PARAMETERS\INSERTIONDEVICE
PARAMETERS\INSERTIONDEVICEREFERENCE
PARAMETERS\AR50
PARAMETERS\SUPERVISOR
PARAMETERS\LHPANELSLIST
PARAMETERS\RHPANELSLIST
(Capitolo-02.fm-210202)2-2 WoodworkingMachinery
Capitolul2.
Interfata de utilizare
8/8/2019 Sintra Ing
21/132
2.2 Amplasarea ecranului
Doar un ecran SINTRA va fi afisat la un moment dat. Ecranele sunt aranjate in urmatoarele 6
zone.Fiecare zona contine un numar de elemente, care efectueaza functii specifice sau dau
informatii specifice.
Urmatoarele figuri arata un ecran tipc si zonele care-l compun.
A
BC
D
EF
A. Bara de meniu
B. Bara de unelte
C. Bara de status a utilajului
D. Corpul ecranului
E. Bara de comanda a ecranului
F. Bara de status a interfetei
(Capitolo-02.fm-210202)WoodworkingMachinery 2-3
Capitolul2.
Interfata de
Utilizare
8/8/2019 Sintra Ing
22/132
2.2.1 Bara de meniu
Bara de meniu furnizeaza un numar de meniuri derulante, continand toate functiile pe careSINTRA le poate efectua.Multe dintre aceste functii sunt de asemenea accesibile din Bara de
Unelte si Bara de Comanda a Ecranului. Functiile meniurilorEnvironments(moduri) siCommandspot fi de asemenea accesate prin scurtaturi ale tastaturii(Funct ion keysSH I FT+Funct ion keys s i
CTRL+ALT+Minus. O bara de meniu este gasita pe orice ecran SINTRA.
Urmatoarele figuri ilustreaza bara de meniu si meniurilel sale
A. MeniulEnvironmentsafiseaza mediile variate ale softuluiSINTRA: Manual, Automatic,
Edges(Canturi), Statistics(Statistica), Debug(Depanare),ParametersandIntro.
A
(Capitolo-02.fm-210202)2-4 WoodworkingMachinery
Capitolul2.
Interfata de Utilizare
8/8/2019 Sintra Ing
23/132
B. MeniulCommandsafiseaza comenzile lui SINTRA. Functia actuala a acestor comenzi poatevaria de la un mod la altul.Comenzile dinacest meniu au aceeasi functie ca acestea de peScreencommandbar.
B
C. MeniulSocketsiti permite sa setezi parametrii pentru cumunicarea dintre intrefata de utilizareSINTRA (UI) si modulele de comunicatie (MODCOM).
C
(Capitolo-02.fm-210202)WoodworkingMachinery 2-5
Capitolul2.
Interfata de
Utilizare
8/8/2019 Sintra Ing
24/132
D. MeniulUpdatesiti permite sa actualizezi softul peNC.
D
E. MeniulLanguagesiti permite sa iti alegi limbajul.
E
(Capitolo-02.fm-210202)2-6 WoodworkingMachinery
Capitolul2.
Interfata de Utilizare
8/8/2019 Sintra Ing
25/132
F. MeniulPasswordsiti permite sa accesezi si sa schimbiI/Oforcing,Parametersarea
siInserterreset reseteaza parole.
F
G. meniul?afiseaza ajutor in a folosiSINTRA.
G
(Capitolo-02.fm-210202)WoodworkingMachinery 2-7
Capitolul2.
Interfata de
Utilizare
8/8/2019 Sintra Ing
26/132
2.2.2 Bara de unelte
Bara de unelte contine toate butoanele de care ai nevoie pentru a accesa moduri variate SINTRA.
Bara de unelte se gaseste pe toate ecranele SINTRA.
Functia fiecarui buton este descrisa in limba selectata sub simbolul sau grafic.Functiile descurtaturi sunt de asemenea afisate.
Urmatoarea figura reprezinta bara de unelte.
2.2.3 Bara de status a utilajului
Bara de status a utilajului afiseaza informatii cu privire la statutul utilajului ca in privirea de ma
A B C D
A. Zona de status. Afiseaza statutul utilajului. Poate adopta oricare din urmatoarelevalori:
B. Zona mesajelor de eroare. Mesajele de eroare sunt afisate sub forma de coduri. A se
vedea anexaErrormessagesla sfarsitul manualului pentru informatii suplimentare.
C. Zona data
D. Zona timp
(Capitolo-02.fm-210202)2-8 WoodworkingMachinery
STANDBY Utilajul in mod de asteptare
SETUP Utilajul efectueaza
WORK Prelucrare in progres
WAIT Utilajul a primit o comanda STOP si asteapta sa golesti toate
panourile inainte de a se comuta pe modul asteptare
Capitolul2.
Interfata de Utilizare
8/8/2019 Sintra Ing
27/132
2.2.4 Corpul ecranului
Corpul ecranului afiseaza informatii despre functia curenta.
AD
B
C
A. Zona statutului
B. Zona de selectie
C. Zona de icone
D. Zona de tabele
(Capitolo-02.fm-210202)WoodworkingMachinery 2-9
Capitolul2.
Interfata de
Utilizare
8/8/2019 Sintra Ing
28/132
Thestatusarea
Zona de status afiseaza informatii despre statutul curent al utilajului.In modulManualarata vitezalanturilor, numarul de panouri din utilaj, statutul suportilor bobine si semaforul( rosu=STANDBY,chihlimbar=SETUPsauWAIT, verde= WORK).In modulAutomatic arata cate panouri aufost prelucrate, cate panouri sunt in utilaj si viteza lanturilor.
Urmatoarele figuri prezinta zonele de status cu modurile Manual(A)siAutomatic(B).
A
B
(Capitolo-02.fm-210202)2-10 WoodworkingMachinery
Capitolul2.
Interfata de Utilizare
8/8/2019 Sintra Ing
29/132
Zona de selectie
Zona de selectie afiseaza optiunile selectabile pe care le poti selecta pentru a a schimba ecranul sia afiza un nou tabel.
(Capitolo-02.fm-210202)WoodworkingMachinery 2-11
Capitolul2.
Interfata de
Utilizare
8/8/2019 Sintra Ing
30/132
Zona pictogramelor
Pictogramele apar pe multe ecrane.Pictogramele sunt imagini care explica grafic ce inseamnaelementele selectate.
(Capitolo-02.fm-210202)2-12 WoodworkingMachinery
Capitolul2.
Interfata de Utilizare
8/8/2019 Sintra Ing
31/132
Zona tabelelor
Tabelele sunt formate din randuri si coloane.La varf,antetele de tabel afiseaza numele si titlurile coloanelor.Fiecare rand contine
campuri de date pentru coloanele corespunzatoare.Puteti redacta campurile de date prin dublu clic pe acestea.
(Capitolo-02.fm-210202)WoodworkingMachinery 2-13
Capitolul2.
Interfata de
Utilizare
8/8/2019 Sintra Ing
32/132
(Capitolo-02.fm-210202)2-14 WoodworkingMachinery
Capitolul2.
Interfata de Utilizare
8/8/2019 Sintra Ing
33/132
(Capitolo-02.fm-210202)WoodworkingMachinery 2-15
Capitolul2.
Interfata de
Utilizare
8/8/2019 Sintra Ing
34/132
2.2.5 Bara de comanda a ecranului
Bara de comanda a ecranului contine butoane pentru accesarea functiilor disponibile.O bara decomanda a ecranului este intotdeauna afisata, dar continutul sau se schimba de la mediu la altul.
Functiile fiecarui buton este descris in limba selectata sub simbolul sau grafic. Scurtaturilesunt de asemenea aratate.
A se vedea sectiunea Screencommandbarcapitoleledin Partea 2SINTRA
screenspentru o descriere individuala butoanelor din bara de comanda a ecranului si functiileacestora.
2.2.6 Theinterfacestatusbar
Theinterfacestatusbarislocatedatthebottomofthescreenandshowsthestatusoftheserial
portconnection.
At thebottomright oftheinterfacestatusbartherearetworoundsymbolsthatchangecolourto
showthestatusoftheserialconnection.
Iftheyarered,theserialportconnectiontotheNCisdown.
Iftheyflashandswitchcolourbetweenyellowandblue,theserialportconnectiontotheNCis
active.
(Capitolo-02.fm-210202)2-16 WoodworkingMachinery
Capitolul2.
Interfata de Utilizare
8/8/2019 Sintra Ing
35/132
Part 2 - SINTRA: screens
WoodworkingMachinery
(Parte02.fm-210202)
8/8/2019 Sintra Ing
36/132
WoodworkingMachinery
(Parte02.fm-210202)
8/8/2019 Sintra Ing
37/132
YoucanaccesstheManualenvironmentinanyofthreeways:
ClickonEnvironmentsinthemenubarandselect Manual.
PressF1onthePCkeyboard.
ClickonF1Manualinthetoolbar.
InManualenvironment youcancreatemachiningprograms, set chainspeed,axisquotes,
selections, motorsandedges.
ChainspeedchangesmadeinManualenvironmenttakeeffect immediately. Machiningprograms
createdinManualenvironmentcanbesavedforlaterre-use.
(Capitolo-03.fm-210202)WoodworkingMachinery 3-1
Chapter 3. The Manual environment
8/8/2019 Sintra Ing
38/132
3.1 Informationonscreen
B F
A
C
D
E
A. Selectionarea.Listsusermodifiableitems: speed,axisquotes, selections, motorsand
insertiondevices.
B. Tablearea. Tomodifythedatafields, doubleclickonthemandkeyintherequiredvalue
directlyorselect it fromamenulist.
C. Edgeselectionarea. Tomodifytheedgeselection,clickonthemenuandselect therequired
edgefromthoselisted.
D. Roll magazinestatusarea. Interpret coloursaccordingtothefollowingtable:
(Capitolo-03.fm-210202)3-2 WoodworkingMachinery
Colour Status
Green Rollmagazinesinuse(programmedandedgepresent)
Blue Rollmagazinesprogrammedandedgepresent,butnotcurrentlyinuse
Red Rollmagazinesprogrammedbutnoedgepresent
Grey Rollmagazinesnotprogrammed
Chapter3.
TheManualenvironment
8/8/2019 Sintra Ing
39/132
E. Iconarea. Containsexplanatoryimagesforthedatafieldselectedinthetable.
F. Machinestatusarea. Showschainspeed,thenumberofpanelsinthemachineandatraffic
lightdisplayofmachinelogicstate:
3.2 Thescreencommandbar
Thescreencommandbarcontainsbuttonsforthevariousfunctionsavailable.Adescriptionof
eachbuttonsfunctionisgivenintheselectedlanguageunderthebuttonsymbol.Functionkey
keyboardshort-cutsarealsoshown.
F5Upload. Clicktouploadthemachinesoriginalconfigurationparameters.
F7Start. Clicktoset upthemachine(STANDBYSETUP)andstart machining(STANDBY
WORK).
F8Stop.Clicktostopmachining(WORKWAITSTANDBY).
F9Save. Clicktosavethecurrentmachiningprogram(MANfile).
F10Open. Clicktoopenapreviouslysavedmachiningprogram(MANfile). Useonlywiththe
machinestopped,becausetheprogramisvalidatedonloading.
F11Editor/Manual. ClicktoswitchbetweentheEditorandManualscreens.
F12CopytoManual. ClicktovalidateEditorscreendataandtransferittotheManual
screen.
(Capitolo-03.fm-210202)WoodworkingMachinery 3-3
Colour State Description
Red STANDBY Machineinstandbymode
Yellow SETUP Machine performing setup functions prior to
machining(motorpowerup,axispositioning,
etc.)
Yellow WAIT Machininginprogress
Green WORK MachinehasreceivedaSTOPcommandand
iswaitingtoemptyallpanelsbeforeswitchingtostandbymode
Chapter3.
TheManualenvironment
8/8/2019 Sintra Ing
40/132
3.3 Settingspeeds
SelectSpeeds. Thefollowingthreecolumntableisdisplayed.Thethirdcolumnofthistableshows
thespeedvaluesset bythecurrent machiningprogram.An imageappears in the iconareato
explain themeaningofthecurrentlyselecteddata field.Theonlyspeedyoucanchangeon thisscreen ischainspeed(highlighted inblue). Allotherspeedareautomaticallyset inrelationto
chainspeed.
Tochangechainspeed,select thechainspeeddatafieldin the thirdcolumnandkeyin thenew
speed.
Ifyoukeyinavalueinexcessofthemaximumpermissible,adialogboxappearsremindingyouof
theminimumandmaximum limits (0.00and77.00m/min). SINTRAdoesnot accept values
outsidethisrange.
Tochangeotherspeeds, youmust entertherelevantpasswordandaccess theParameters
environment(seeAppendixB).
(Capitolo-03.fm-210202)3-4 WoodworkingMachinery
Chapter3.
TheManualenvironment
8/8/2019 Sintra Ing
41/132
3.4 Controllingaxes
SelectAxes. Thefollowingsixcolumntableisdisplayed.
A B C E FD
A. Code(readonly): thealphanumericaxisidentifier.
B. Description(readonly): adescriptionoftheaxis.
C. Command(usermodifiable):doubleclicktodisplaythemenufromwhichtoselect Start,
Stop,Set,Park,Reset,StoppedandBusytocontroltheselectedaxis.
D. Setquote(usermodifiable):usetoset therequiredquoteoftheaxis.
E. Commandread(readonly): showsthecurrentaxisstatus(Start, Stop,Set, Park,
Reset, StoppedorBusy).
F. Readquote(readonly): showsthecurrentquoteoftheaxis.
Animageappearsintheiconareatoillustratethecurrentlyselectedaxis.
(Capitolo-03.fm-210202)WoodworkingMachinery 3-5
Chapter3.
TheManualenvironment
8/8/2019 Sintra Ing
42/132
3.4.1 Enteringaxisquotes
Toenteraxisquotes, clickontheaxisdatafieldintheSetquotecolumn, thenkeyindirectlythe
requiredquote.Thesedata fieldsaccept valuesrounded to thenearest onehundredthofa
millimetre.
3.4.2 Positioningaxes
Topositionanindividualaxis, doubleclickontheaxisdatafieldintheCommandcolumn.Amenu
appears. Select Start. ThePLCmoves theaxisandBusystatusappearsintheCommandread
columnuntilthereadaxisquotecoincideswiththeset quote.Youcanstopaxismovementatany
timebyclickingontheaxisdatafieldintheCommandcolumnandselectingStop.
3.4.3 Calibratingaxes
Tocalibrateanindividualaxis,doubleclickon theaxisdata fieldin theCommandcolumn. A
menuappearscontainingthecalibrationcommandsSetandReset.
SelectSettoassignthevalueintheSetquotecolumntothecorrespondingdatafieldintheRead
quotecolumn.Thisoperationcalibrates(orresets)theaxiswithoutmovingitphysically.
Toensureaccurateaxispositioning,onlyperformthisoperationifyouhaveavalidvaluefortherealaxisquote.
Select Resettoaligntherealquote(asdisplayed)withthereadquote.Resettingmovestheaxis
toamechanicalreferenceposition.Therealquoteoftheaxisafterresettingisonlymodifiableby
authorisedBIESSEserviceengineers.
(Capitolo-03.fm-210202)3-6 WoodworkingMachinery
Chapter3.
TheManualenvironment
8/8/2019 Sintra Ing
43/132
3.5 Makingselections
Selectionsarenumericvaluesassociatedwithpanelmachiningparameters. Examplesareend
trimmerbladeangle,panelinfeedguidedelay, dogfrequencyandheight,etc..
Animageappearsintheiconareatoexplainthemeaningofthecurrentlyselecteddatafield.
SelectSelections. Thefollowingthreecolumntableisdisplayed.
CBA
A. Code(readonly): thealphanumericselectionidentifier.
B. Description(readonly): adescriptionoftheselection.
C. Selection(usermodifiable):containsthecurrentselectionsettingorvalue.
Tomakeselections, simplyentervaluescorrespondingtothoseshownintheexplanatoryimages
orfoundinthemachinesoperationandmaintenancemanualinthedatafieldsintheSelections
column.Clickontherequireddatafieldandkeyinthevaluedirectly.
(Capitolo-03.fm-210202)WoodworkingMachinery 3-7
Chapter3.
TheManualenvironment
8/8/2019 Sintra Ing
44/132
3.6 Controllingmotors
SelectMotors. Thefollowingthreecolumntableisdisplayed.
A B C
A. Code(readonly): thealphanumericmotoridentifier.
B. Description(readonly): adescriptionofthemotor.
C. Selection(usermodifiable):doubleclickonthisdatafieldtodisplayamenucontaining
selectablevalues(ON=motoronandOFF=motoroff).
Animageappearsintheiconareatoexplainthemeaningofthecurrentlyselecteddatafield.
TheSelectiondatafieldishighlightedgreentoshowmotorONorbluetoshowmotorOFF.
(Capitolo-03.fm-210202)3-8 WoodworkingMachinery
Chapter3.
TheManualenvironment
8/8/2019 Sintra Ing
45/132
3.7 Controllinginsertiondevices
Insertiondevicesallowyoutoset toolgroupoperatingquotes. Insertiondeviceshaveaninfeed
quoteandanoutfeedquote.Thefrontedgeofthepanel(FW)orbackedgeofthepanel(BW)can
act asreferencepointforinsertiondeviceinfeedandoutfeedquotes.
SelectInsertiondevices. Thefollowingsixcolumntableisdisplayed.
A B C D E F
A. Code(readonly): thealphanumericinsertiondeviceidentifier.
B. Description(readonly): adescriptionoftheinsertiondevice.
C. MODE_I(usermodifiable): doubleclickonthisdatafieldtodisplayamenucontaining
selectablevaluesPark,FWandBW.SelectFWorBWtoset theinsertiondevices
infeedreferencepointorParktodisabletheinsertiondevice.
D. I (usermodifiable):specifiestheinsertiondevicesinfeedquote.Tomodifyit, select thedata
fieldandkeyinthenewvaluedirectly.
E. MODE_O(userselectable):doubleclickonthisdatafieldtodisplayamenucontaining
selectablevaluesPark,FWandBW.SelectFWorBWtoset theinsertiondevices
outfeedreferencepointorParktodisabletheinsertiondevice.
F. O(usermodifiable):specifiestheinsertiondevicesoutfeedquote.Tomodifyit, select the
datafieldandkeyinthenewvaluedirectly.
(Capitolo-03.fm-210202)WoodworkingMachinery 3-9
Chapter3.
TheManualenvironment
8/8/2019 Sintra Ing
46/132
Insertiondevicesarecontrolledbyspecifyingtheirinfeedandoutfeedreferences(theMODE_I
andMODE_Ocolumns)andbyentering the insertiondevices infeedandoutfeedquotes in
millimetres(theI andOcolumns).
Todisableaninsertiondevice,set Parkasitsinfeedandoutfeedreferences.
Example1:
Wewishtocontrolengagement oftheedgecut-offtool.Wetakethebackedgeofthepanelas
referencetoobtainset valueslike: MODE_I=BW, I =-1,MODE_O=BW, O=-10.Thesevalues
giveanedgecut-offactionstarting1mmafterthebackedgeofthepanelhaspassedandfinishing
10mmafterthepanelhaspassed.Inthecaseoftheedgecut-offtoolyoucannotset theinsertion
devicewithreferencetothefront edge(FW)ofthepanel,sincethisvaluecouldchangeforeach
panel, dependingonlength.
Example2:
Wewish tomillagrooverightdown thelengthofthepanel.Toset theinsertiondevicecorrectly,usethefrontedgeofthepanelasreferencefortoolinfeed,andthebackedgeasreferencefortool
outfeed.Inthiscaseweobtainthefollowingset values: MODE_I=FW, I =-100,MODE_O=BW
andO=-100.
(Capitolo-03.fm-210202)3-10 WoodworkingMachinery
Chapter3.
TheManualenvironment
8/8/2019 Sintra Ing
47/132
3.8 Settingedges
Beforeyoucanset theedges, youmust configuretherollmagazinesintheEdgesenvironment.
Toset theedges, clickonthemenuintheselectionareaat thebottomleftofthescreen.Alist ofedgespreviouslyselectedintheEdgesscreenisdisplayed.Simplyclickontheedgeyourequire
toset it.
Undertheedgeselectionareathereisabarthatchangescolourtodisplaythestatusofthesixroll
magazines. SeetheInformationonscreensectionabovefortheinterpretationofthesecolours.
3.9 Editor
ClickF11Editoron thescreencommandbarorpresskeyboardshort-cut F11. TheManual
environment Editorscreenappears. YoucanusetheEditortocreateanewmachiningprogram
forsavingandlaterre-use, irrespectiveofwhatmachiningistakingplaceatthetime.
YoucancreatemachiningprogramswiththeEditorjust asyouwouldintheManualenvironment,
bysetting theparametersdescribedpreviously. See theSettingspeeds, Controllingaxes,
Makingselections, Controllingmotors, Controlling insertiondevicesandSettingedges
sectionsabove.
YoucanalsousetheEditortoloadandedit previouslycreatedandsavedprogramsusingtheF10
OpenandF9Savescreencommandbarbuttons.
(Capitolo-03.fm-210202)WoodworkingMachinery 3-11
Chapter3.
TheManualenvironment
8/8/2019 Sintra Ing
48/132
WhenyouclickF9Save, adialogboxappearsshowingthecontentsoftheProgramsfolder(MAN
files). EnterthenameoftheprogramyouwishtosaveintheFilenameboxandclickSave.
WhenyouclickF10OpenadialogboxappearsshowingthecontentsoftheProgramsfolder
(MANfiles). Select theprogramyouwishtoopenandclickOpen.
ToreturntotheManualenvironment screenwithout transferringdata, clickF11Manual in the
screencommandbar. Tovalidateandtransfertheediteddata,clickF12Copy(onlywithmachine
stopped).
(Capitolo-03.fm-210202)3-12 WoodworkingMachinery
Chapter3.
TheManualenvironment
8/8/2019 Sintra Ing
49/132
YoucanaccesstheAutomaticenvironmentinanyofthreeways:
ClickonEnvironmentsinthemenubarandselect Automatic.
PressF2onthekeyboard.
ClickonF2Automaticinthetoolbar.
YoucanuseAutomaticenvironment tocreateandmanagemachining lists. Thesearelistsof
programlinesspecifyingpanelcharacteristics, edge type, machiningprogramandthenumberof
panelstobemachined.
InAutomaticmodeyoucanalsodisplaythemachininglist beingmachined,andconsequentlythe
numberofpanelsproducedsofar.
Linesinamachininglist canonlybemachinediftheyareenabledandenoughpanelsarepresent
inthemachine.
(Capitolo-04.fm-210202)WoodworkingMachinery 4-1
Chapter 4. The Automatic environment
8/8/2019 Sintra Ing
50/132
4.1 Informationonscreen
A
B
A. Machinestatusarea. Showsthenumberofpanelsalreadymachinedbythecurrentlist line,
thenumberofpanelscurrentlyinthemachineandchainspeed.
B. Tablearea. Displaysthemachininglist currentlybeingmachined.
(Capitolo-04.fm-210202)4-2 WoodworkingMachinery
Chapter4.
TheAutomaticenvironment
8/8/2019 Sintra Ing
51/132
4.2 Thescreencommandbar
Thescreencommandbarcontainsbuttonsforthevariousfunctionsavailable.Adescriptionof
eachbuttonsfunctionisgivenintheselectedlanguageunderthebuttonsymbol.Functionkey
keyboardshort-cutsarealsoshown.
F7Start. Clicktostartmachiningthefirst enabledlist line.
F8Stop. Clicktostopmachiningthecurrentline.
F9Save. Clicktosavethemachininglist youhavebeenworkingon(DSTfile).
F10Open. Clicktoopenapreviouslysavedmachininglist (DSTfile).
F11Editor/List. ClicktoswitchbetweentheAutomatic/EditorandAutomatic/Listscreens.
F12Reset/CopytoList. IntheList screen,clicktoreset thenumberofpiecesmachined;in
theEditorscreen,clicktocopythelineorlinesyouhaveeditedtotheList screen.
(Capitolo-04.fm-210202)WoodworkingMachinery 4-3
Chapter4.
TheAutomaticenvironment
8/8/2019 Sintra Ing
52/132
4.3 Creatingamachininglist
ClickF11Editortocreateamachininglist. Athirteencolumn tableisdisplayedforentering the
datarequiredforthemachinelist.
A GB C D E F H I L M
A. Number: Thesequentialnumberofthelineinthemachininglist.
B. Description: Adescriptionofthelist line.
C. Y/N: Usedtoenable/disableeachlist line.
D. LHprg: Identifiesamachiningprogramontheleft handsideofthemachine.
E. RHprg: Identifiesamachiningprogramontherighthandsideofthemachine.
F. LPX: Widthofpanel(seeicon).
G. LPY: Lengthofpanel(seeicon).
H. LPZ: Thicknessofpanel(seeicon).
I. LHedge: Typeofedgeontheleft sideofthepanel.
L. RHedge: Typeofedgeontheright handsideofthepanel.
M. Total pcs: Totalnumberofpanelstomachine.
N. Pcsdone: Numberofpanelsalreadyfinished.
(Capitolo-04.fm-210202)4-4 WoodworkingMachinery
Chapter4.
TheAutomaticenvironment
8/8/2019 Sintra Ing
53/132
O. Speed: Chainspeed.
Compilethetableshownabovetoprepareamachininglist. Todosoproceedasfollows:
1. Select theDescriptionareaandkeyinadescriptionoftheline.
DoubleclickontheY/Ndatafield.AmenuappearsdisplayingtheoptionsYandN,toenable
ordisablerespectivelythemachiningoftheline.Whendisabledlinesarecopiedorloaded
intotheAutomatic/List screen,theyappearonawhitebackgroundandcannotbestarted.
Enabledlinesappearonayellowbackground.
2.
DoubleclickontheLHprgarea.Adialogboxappearsdisplayingthecontentsofthe
Programsfolder(MANfiles). Select themachiningprogramyouwantfortheleftsideofthe
panelandclickOpen. RepeatthisoperationfortherighthandsideprogramareaRHprg.
3.
Select theLPXfieldandkeyintherequiredwidthofthepanel(seeicon). Repeatforthe
panellengthandthicknessintheLPYandLPZfieldsrespectively. Whenyoustart the
machine,thesevaluestakeprecedenceoverthoseset inthemachiningprogram,iftheydiffer
fromthem.
4.
DoubleclickontheLHedgefield.Amenuappearsdisplayingallavailableedges. Select the
edgeyouwantfortheleftsideofthepanel. RepeatwiththeRHedgefieldtoselect theright
edgeofthepanel. Ifthemenudoesnotdisplaythecompletelist ofedges, gototheEdges
environmentandloadtheedgearchive.
5.
Select theTotal pcsfieldandkeyinthetotalnumberofpanelsyouwanttomachine.6.
7. Ifthelist linereferstoamachinerunthathasalreadybeenpartlycompleted,select thePcs
donefieldandkeyinthenumberofpanelsthathavealreadybeenproduced.
(Capitolo-04.fm-210202)WoodworkingMachinery 4-5
Chapter4.
TheAutomaticenvironment
8/8/2019 Sintra Ing
54/132
8. Select theSpeedfieldandkeyintherequiredchainspeed.
Youcannowloadyournewlist readyformachiningbyclickingF12CopytoList: This transfers
thelist totheAutomatic/Listscreen.
Youcanalsosaveacompiled list for laterusebyclickingF9Save: Adialogboxappears
displayingthecontentsof theProgramsfolder(DSTfiles). Tosave themachining list, entera
nameforitintheFilenameboxandclickSave.
(Capitolo-04.fm-210202)4-6 WoodworkingMachinery
Chapter4.
TheAutomaticenvironment
8/8/2019 Sintra Ing
55/132
Youcanopenapreviouslysavedand/oreditedmachininglist byclickingF10Open. Adialogbox
appearsdisplayingthecontentsoftheProgramsfolder(DSTfiles). Select themachininglist you
wanttoopenandclickOpen.
(Capitolo-04.fm-210202)WoodworkingMachinery 4-7
Chapter4.
TheAutomaticenvironment
8/8/2019 Sintra Ing
56/132
4.4 Runningamachininglist
WhenyouusetheF10OpenorF12Copytolistcommand(seeabove),thetabledisplayingthe
list youwanttomachineisdisplayedintheAutomaticscreen.
ThetableissimilartothatoftheAutomatic/Editorscreenbut theLHprg, RHprgandSpeed
fieldsdonot appear. Youcannotchangeanyofthefieldsatthisstage,otherthantheY/Nfieldto
enableordisablemachiningofeachindividualline.
Enabledlist linesaredisplayedonayellowbackgroundwhiledisabledonesaredisplayedona
whitebackground.Thelinecurrentlybeingmachinedisdisplayedonagreenbackground.
Tostartmachining the list, clickF7Start. SINTRA finds the firstenabled line in the listand
calculates thenumberofpieces required(TotalpcsPcsdone).SINTRA then initialises the
machine(SETUP)andsendsthemachiningprogramforthelinetothePLC.Whenthemachining
programhasbeensuccessfullyreceivedandloaded,themachineswitchestoWORKstatusandis
readytoreceivethepanels.
Youcanstopmachiningatanytime(eveninManualenvironment)byclickingF8Stop. TheStopcommanddoesnotdisable thecurrent lineof themachining list unlessthenumberofpanels
requiredhasalreadybeencompleted. WhenyouclickStartagain,the field for thenumberof
panelsrequired isupdatedtoshow thequantityofpanelsremainingtobemachined,and the
counterforthenumberofpanelsdoneisreset.
YoucanalsoclickF12Resettoreset (zero)thecounterforthenumberofpanelsdone.
Oncompletionofmachining(Pcsdone=TotalPcs) thePLCautomaticallyswitchestomachine
unloading(WAIT)modeandwaitsforallpanelstoleavethemachinebeforestoppingthechain
andswitchingSTANDBYmode.
(Capitolo-04.fm-210202)4-8 WoodworkingMachinery
Chapter4.
TheAutomaticenvironment
8/8/2019 Sintra Ing
57/132
YoucanaccesstheEdgesenvironmentinanyofthreeways:
ClickonEnvironmentsinthemenubarandselect Edges.
PressF3onthekeyboard.
ClickonF3Edgesinthetoolbar.
YoucanusetheEdgesenvironment toset feedertype, managetheedgesarchiveandprogram
therollmagazines.
(Capitolo-05.fm-210202)WoodworkingMachinery 5-1
Chapter 5. The Edges environment
8/8/2019 Sintra Ing
58/132
5.1 Informationonscreen
A
B
C D
A. Showsthesideofthemachinecurrentlybeingprogrammed.
B. Areaforselectingthetypeofedgefeederinstalled.
C. Areaforselectingtheedgetoassigntoeachrollmagazine.
D. Theedgearchivecurrentlyinuse.
(Capitolo-05.fm-210202)5-2 WoodworkingMachinery
Chapter5.
TheEdgesenvironment
8/8/2019 Sintra Ing
59/132
5.2 Thescreencommandbar
Thescreencommandbarcontainsbuttonsforthevariousfunctionsavailable.Adescriptionof
eachbuttonsfunctionisgivenintheselectedlanguageunderthebuttonsymbol.Functionkey
keyboardshort-cutsarealsoshown.
F5Upload. Clicktouploadthemachinesoriginalconfigurationparameters.
F6New. Clicktodeletethecurrentedgearchiveandcreateanewone.
F8Stop. Clicktostopmachining.
F9Save. Clicktosavetheedgearchiveyouhavejust compiled/edited(BRDfile).
F10Open. Clicktoopenapreviouslysavededgearchive(BRDfile).
F11Side. Clicktochangethesideofthemachineyouwishtoprogram.
(Capitolo-05.fm-210202)WoodworkingMachinery 5-3
Chapter5.
TheEdgesenvironment
8/8/2019 Sintra Ing
60/132
5.3 Programmingtheedgefeeders
SelectionareaBisonlyenabledifoneormoreedge feederisinstalled.Theareaallowsyou to
select whichtypeoffeedertouse:coilfeeder, stripfeeder, orsolidwoodfeeder.
ClickonselectionareaBtoselect theedgetype.Amenuappearsdisplayingtheoptions: coil,
strip,andsolid.
B
Ifyouselect either thesolidwoodorstripedgefeeder, edgecodeselection isdisabledin the
Manualscreen.
(Capitolo-05.fm-210202)5-4 WoodworkingMachinery
Chapter5.
TheEdgesenvironment
8/8/2019 Sintra Ing
61/132
5.4 Managingedgearchives
Edgearchivesholddataoncoiltypeedgesonly. Youcanusethesearchivestostoredataonthe
coiledgetypesyouuse.ToaccessedgearchivesclickontheedgefieldintheManualscreen.
A B C D E
A. No.: Thesequentialnumberoftheedgeinthearchive.
B. Code: Theedgetypeidentifier.
C. Description: Adescriptionoftheedge.
D. Height: Heightofedgeinmillimetres.
E. Thickness: Thicknessofedgeinmillimetres.
Tocreateanedgearchive, simplycompilethetableshownabove.Select eachfieldandkeyin
directlythevalueyourequire.
(Capitolo-05.fm-210202)WoodworkingMachinery 5-5
Chapter5.
TheEdgesenvironment
8/8/2019 Sintra Ing
62/132
ClickF9Savetosaveacompilededgearchiveforlateruse.Adialogboxappearsdisplayingthe
contentsoftheProgramsfolder(BRDfiles). Tosavetheedgearchive,enteraname foritinthe
FilenameboxandclickSave.
ClickF10Opentoopenapreviouslysavededgearchive. Adialogboxappearsdisplayingthe
contentsoftheProgramsfolder(BRD files). Select theedgearchiveyouwant toopenandclick
Open.
(Capitolo-05.fm-210202)5-6 WoodworkingMachinery
Chapter5.
TheEdgesenvironment
8/8/2019 Sintra Ing
63/132
5.5 Programmingrollmagazines
Toprogramtherollmagazine,clickononeoftheselectionareasfortherollmagazinesinstalled.A
menuappearsdisplayingtheedgesinthecurrentlyloadedarchive.Select theedgeyourequireto
assignit totheselectedrollmagazine.
Youmust haveoneedgearchiveopenbeforeyoucanprogramtherollmagazines, ornoedge
optionswillbedisplayedinthemenu.Seeaboveforinstructionsonhowtoopenanedgearchive.
Onceyouhaveassignededgetypestothevariousrollmagazines, theManualscreenwilldisplay
thelist ofassignededgesintheedgeselectionarea.
(Capitolo-05.fm-210202)WoodworkingMachinery 5-7
Chapter5.
TheEdgesenvironment
8/8/2019 Sintra Ing
64/132
(Capitolo-05.fm-210202)5-8 WoodworkingMachinery
Chapter5.
TheEdgesenvironment
8/8/2019 Sintra Ing
65/132
8/8/2019 Sintra Ing
66/132
6.2 Thescreencommandbar
Thescreencommandbarcontainsbuttonsforthevariousfunctionsavailable.Adescriptionof
eachbuttonsfunctionisgivenintheselected languageunderthebuttonsymbol.Functionkey
keyboardshort-cutsarealsoshown.
F5Upload. Clicktouploadthemachinesoriginalconfigurationparameters.
F7Start. Clicktoset upthemachine(STANDBYSETUP)andstart machining(STANDBY
WORK).
F8Stop.Clicktostopmachining(WORKWAITSTANDBY).
F9Save. Clicktosavethecurrentstatisticstofile(STAfile).
F12Reset. Clicktoreset (zero)allpartialcounters.
(Capitolo-06.fm-210202)6-2 WoodworkingMachinery
Chapter6.
TheStatisticsenvironment
8/8/2019 Sintra Ing
67/132
YoucanaccesstheDebugenvironmentinanyofthreeways:
ClickonEnvironmentsinthemenubarandselect Debug.
PressSHIFT+F5onthekeyboard.
ClickonDebuginthetoolbar.
TheDebugenvironmentallowsyou tomonitorthestatusoftheinput/outputcardsand thelogic
sequencesof thePLC. It alsoallowsyouto forcecontrolcard inputsandoutputs fortes ting
purposes.
Thetopofthescreenconsistsofanareashowingthestatusofandallowingyoutoselect all
installedcards. Tochangecard,simplyclickonthecardyouwanttomonitorortest. Cardstatusis
showninoneofthreecolours:
(Capitolo-07.fm-210202)WoodworkingMachinery 7-1
GREEN OK. Cardfunctioningcorrectly.
YELLOW Transienterror. Anerrorhasoccurredbutithasnot beenrepeated. Ifnofurthererrorsoccurforanother30seconds, thecardreturnstocorrect
functioningstatus.
RED Cardmalfunction.Continuouserrors.
Chapter 7. The Debug environment
8/8/2019 Sintra Ing
68/132
7.1 Informationonscreen
A
CB
D
A. Areaforselecting I/O cardsanddisplayingtheirstatus.
B. AreaforselectingI/O screensandTasks.
C. Areadisplayingthefieldbuschannelnumberandnumberoftheselectedcard.
D. Tableshowing I/O status, theforcingconditionsset intheI/O table,andthetasksset inthe
Tasktable.
(Capitolo-07.fm-210202)7-2 WoodworkingMachinery
Chapter7.
TheDebugenvironment
8/8/2019 Sintra Ing
69/132
7.2 Screencommandbar
Thescreencommandbarcontainsbuttonsforthevariousfunctionsavailable.Adescriptionof
eachbuttonsfunctionisgivenintheselectedlanguageunderthebuttonsymbol.Functionkey
keyboardshort-cutsarealsoshown.
F5Reset. Clicktoreset allforcing.
F6Password. Clicktochangetheaccesspasswordforthe I/O forcingfunction.
F7Start. ClicktosendtheSTARTcommandtothePLC.
F8Stop. ClicktosendtheSTOPcommandtothePLC.
(Capitolo-07.fm-210202)WoodworkingMachinery 7-3
Chapter7.
TheDebugenvironment
8/8/2019 Sintra Ing
70/132
7.3 TheI/Otable
ClickonI/Ointheselectionareaon theleft oftheDebugscreen toaccess the I/O(input/output)
table.Select thecardyouwanttomonitor. Theleftpartofthetabledisplaysthestatus, code,and
abriefdescriptionoftheinputs, while therightpartofthetabledisplaysthestatus, codeandabriefdescriptionoftheoutputs.
B C D E FA
Thetableconsistsofthefollowingfields:
A. Absolute I/O sequentialnumber.
B. Sequential I/O numberrelativetocard.
C. I/O code.
D. I/O status(0white,1red).
E. Forcing.
F. Description.
(Capitolo-07.fm-210202)7-4 WoodworkingMachinery
Chapter7.
TheDebugenvironment
8/8/2019 Sintra Ing
71/132
Youcanclickonanycardonthisscreen todisplayatable(readonly)showinghowtherelevant
analogreferences, encoderchannelsandDCmotorsareconfigured.
C D EA B
Thistableconsistsofthefollowingfields:
A. On-cardchanneladdress.
B. Alphanumericchannelidentifier.
C. Absolutenumberingofallinputs.
D. Numberofpulsesonchannel.
E. Numberoftransmissionerrorsbetweencontrollerandcard.
(Capitolo-07.fm-210202)WoodworkingMachinery 7-5
Chapter7.
TheDebugenvironment
8/8/2019 Sintra Ing
72/132
8/8/2019 Sintra Ing
73/132
YoucanaccesstheConnectionfunctionineitheroftwoways:
Clickon3Socketinthemenubarandselect Connection.
ClickonConnectioninthetoolbar.
Adialogboxisdisplayedinwhichyoucanset theWindowssocketparametersforcommunication
between theuser interfacemodule (SINTRAUI)and thecommunicationmodule (MODCOM).
ClickonOKtoconnect tothespecifiedaddress, orclickonCanceltoquit withoutconnecting, orclickonSave tostore thenewaddress in theconfiguration file foruseevery timeSINTRA is
started.
(Capitolo-08.fm-210202)WoodworkingMachinery 8-1
Chapter 8. The Connection function
8/8/2019 Sintra Ing
74/132
(Capitolo-08.fm-210202)8-2 WoodworkingMachinery
Chapter8.
TheConnectionfunction
8/8/2019 Sintra Ing
75/132
Part 3 - Using SINTRA
WoodworkingMachinery
(Parte03.fm-210202)
8/8/2019 Sintra Ing
76/132
WoodworkingMachinery
(Parte03.fm-210202)
8/8/2019 Sintra Ing
77/132
9.1 StartingSINTRA
Onceyouhave installed thesoftware, youdonothave todoanything tostart it. Both the
communicationmodule (MDCOM)and theuser interfacemodule (SINTRAUI)areopened
automaticallywhenyouswitchonthePC.
Ifyoueverneed toexitandres tart thecommunicationmoduleor theuser interfacemodule,
proceedasfollows:
DoubleclickontheMDCOMiconontheDesktop[A].
DoubleclickontheSINTRAUIiconalsoontheDesktop[B].
B
A
(Capitolo-09.fm-210202)WoodworkingMachinery 9-1
Chapter 9. Starting, exiting and re-starting
8/8/2019 Sintra Ing
78/132
9.2 Preparingthesoftwareformachining
Thefirst screenyouseeinSINTRAisshownbelow.
Fromthisscreenyoucanperformthefollowingoperations:
Compileandrunamachiningprogram.
Openandrunapreviouslysavedmachiningprogram.
Compileandrunamachininglist.
Openandrunapreviouslysavedmachininglist.
(Capitolo-09.fm-210202)9-2 WoodworkingMachinery
Chapter9.
Starting,exitingandre-starting
8/8/2019 Sintra Ing
79/132
9.2.1 Compilingandrunningamachiningprogram
Tocompileamachiningprogram,youmust first fillin theSpeed, Axes, Selections, Motors(andif
relevantInsertiondevices)tablesinManualenvironment.SeetheManualenvironmentsection
forallnecessaryinstructions.
Onceyouhavedonethis, thenext stepis toselect theedges. GotoEdgesenvironment andset
feedertype, select theedgesfromtheedgearchiveandset therollmagazines. SeetheEdges
environmentsection forallnecessaryinstructions.
At thispoint,theselectedfeedersandtheedgesassignedtoeachrollmagazinewillbedisplayed
intherollmagazinestatus/selectionareaoftheManualscreen.Simplyselect theedgeyouwishto
use.SeetheManualenvironmentsectionforallnecessaryinstructions.
Themachiningprogram isnowready torun.Torun it, simplyclickonF7Start inthescreen
commandbar. Youcan interruptmachiningatany timebyclickingonF8Stop in thescreen
commandbar.
Youcanalsosave themachiningprogramyouhavejust compiled forlaterusebyclickingonF9
Save. AdialogboxappearsdisplayingthecontentsoftheProgramsfolder(MANfiles). Enterthe
nameyouwishtogivetothenewprogramintheFilenameboxandclickonSave.
(Capitolo-09.fm-210202)WoodworkingMachinery 9-3
Chapter9.
Starting,exitingandre-starting
8/8/2019 Sintra Ing
80/132
9.2.2 Openingandrunningamachiningprogramsavedpreviously
Youmust beinManualenvironmenttoopenapreviouslysavedmachiningprogram.
InManualenvironment, clickF10Openon thescreencommandbar. Adialogboxappears
displayingthecontentsoftheProgramsfolder(MANfiles). Select theprogramyouwishtoopen
andclickonOpen.
Torun themachiningprogramyouhavejustopened, simplyclickonF7Start in thescreen
commandbar. Youcan interrupt machiningatany timebyclickingonF8Stop in thescreen
commandbar.
Youcanonlyopenapreviouslysavedmachiningprogramwhenthemachineisstoppedsincethe
programisloadedintothemachineimmediatelyit isopened.
(Capitolo-09.fm-210202)9-4 WoodworkingMachinery
Chapter9.
Starting,exitingandre-starting
8/8/2019 Sintra Ing
81/132
9.2.3 Compilingandrunningamachininglist
SeeCreatingamachining listandRunningamachining listin theAutomaticenvironment
sectionforinstructionsonhowtocompileandrunamachininglist.
9.2.4 Openingandrunningamachininglistsavedpreviously
SeeCreatingamachining listandRunningamachining listin theAutomaticenvironment
sectionforinstructionsonhowtoopenandrunamachininglist.
9.3 Emergencystop
Ifyoueverneedtostopthemachineimmediatelyinanemergency, pressthenearest emergency
stopbutton.Seethemachinesusermanualforfurtherdetails.
9.4 Stoppingandcancellingamachiningprogramrun
If youpressanemergencystopbutton,SINTRA is informedof thisactionby thePLCand
automaticallystopsthemachiningprogramrunningatthetime.
9.5 Resettingafteranemergencystop
Turntheemergencystopbuttonusedtostopthemachineinthedirectionshownbythearrowson
thebuttonsmushroomhead.Seethemachinesusermanualforfurtherdetails.
9.6
1. Reset theemergencystop.
2. Ifthestopoccurredduringthemachiningofapiece,unloadtheunfinishedpiecefromthe
worktableasnecessary.
3. Loadareplacementpieceifnecessaryandrestart themachiningprograminthesamewayas
youwouldperformanormalstart.
(Capitolo-09.fm-210202)WoodworkingMachinery 9-5
Chapter9.
Starting,exitingandre-starting
8/8/2019 Sintra Ing
82/132
(Capitolo-09.fm-210202)9-6 WoodworkingMachinery
Chapter9.
Starting,exitingandre-starting
8/8/2019 Sintra Ing
83/132
10.1 Selectinglanguage
Click5Languagesinthemenubar. Amenuappearsfromwhichyoucanselect thelanguageyou
require.
(Capitolo-10.fm-210202)WoodworkingMachinery 10-1
Chapter 10. General software settings
8/8/2019 Sintra Ing
84/132
SelectOtherstodisplayadialogboxlistingthecontentsof theLanguagesfolder. Thisfolder
containstheresourcefiles(DLLfiles)necessaryforlanguageselection.Select thefileforyour
languageandclickonOpen.
(Capitolo-10.fm-210202)10-2 WoodworkingMachinery
Chapter10.
Generalsoftwaresettings
8/8/2019 Sintra Ing
85/132
10.2 Passwords
You must en tera password to accessa number of protected environments. Tomanage
passwords, clickon6Passwordsinthemenubar. Themenuwhichappearscontainstheoptions
SelectEntertodisplayasecondmenucontainingtheoptions: I/O forcing, Parametersareaand
Reset insertiondevices. Clickonanyof thesetodisplayadialogbox inwhichtoenterthe
passwordwhichwillsubsequentlyprotect accesstothechosenenvironmentorfunction.
Select ResetAccesstodisableallthepasswordsenteredsinceSINTRAwaslast started.You
canalsochangepasswords. Thedialogboxesforchangingpasswordsaskyoutoconfirmtheold
passwordfirst, thenenterthenewone,andthenconfirmthenewone.
(Capitolo-10.fm-210202)WoodworkingMachinery 10-3
Chapter10.
Generalsoftwaresettings
8/8/2019 Sintra Ing
86/132
(Capitolo-10.fm-210202)10-4 WoodworkingMachinery
Chapter10.
Generalsoftwaresettings
8/8/2019 Sintra Ing
87/132
Appendices
WoodworkingMachinery
(Appendici.fm-210202)
8/8/2019 Sintra Ing
88/132
WoodworkingMachinery
(Appendici.fm-210202)
8/8/2019 Sintra Ing
89/132
Tobeabletoforceanyinput/output,clickon6Passwordsinthemenubar, select Enterandthen
I/O forcing, andentertheaccesspassword.
Thelogicstateforcingfieldcanassumeanyofthefollowingvalues:
Tocancelallforcing,simplyclickonF5Resetinthescreencommandbar.
(AppendiceA.fm-210202)WoodworkingMachinery A-1
= Fieldnotforced.Stateisasset bythePLC.+ Fieldforcedlogic1(thefielddescriptionisdisplayedonayellowbackground).
- Fieldforcedlogic0(thefielddescriptionisdisplayedonayellowbackground).
Appendix A. The debug environment - forcing
8/8/2019 Sintra Ing
90/132
(AppendiceA.fm-210202)A-2 WoodworkingMachinery
AppendixA.
Thedebugenvironment-forcing
8/8/2019 Sintra Ing
91/132
Toaccess theParametersenvironmentyoumus t key in thecorrect accesspassword.See
PasswordsintheGeneralsoftwaresettingssection.
YoucanaccesstheParametersenvironmentinanyofthreeways:
ClickonEnvironmentsinthemenubarandselect Parameters.
PressSHIFT+F6onthekeyboard.
ClickonParametersinthetoolbar.
Themachinesfunctioningparametersaregroupedtogetherineight tables, accessibleviathe
optionsintheselectionareaon theleft ofthescreen.Theseare:axes, selection,motors, speed,
microswitches, insertiondevice, insertiondevicereference,AR50, supervisorandLH/RHpanels
list. (Thelast threetablesarenotusermodifiable.)
Datafieldsinthesetablescanbeeithernumericorselectable.Toeditnumericfields, simplyselect
thefieldandkeyinthenewvalue.Toeditselectable fields, select thefieldandchoose thenew
valuefromtheoptionsdisplayedintheresultingmenu.
Parametersdefinehowthenumericcontrolworks.Wrongparametersettingscanseriously
affectmachineoperation.
(AppendiceB.fm-210202)WoodworkingMachinery B-1
Appendix B. The parameters environment
8/8/2019 Sintra Ing
92/132
B.1 Thescreencommandbar
Thescreencommandbarcontainsbuttonsforthevariousfunctionsavailable.Adescriptionof
eachbuttonsfunctionisgivenintheselected languageunderthebuttonsymbol.Functionkey
keyboardshort-cutsarealsoshown.
F5Upload. Clicktouploadthemachinesoriginalconfigurationparameters.
F6Download. ClicktodownloaddatatothePLC.
F7Param.PW. ClicktochangetheaccesspasswordtotheParametersenvironment.
F8Readfromfile. Clicktoloadconfigurationdataforthecurrenttablefromadatafile(DAT
file)ortoloadallParameterenvironmentsettings(axes+selections+motors+etc..) froma
backupfile(BCKfile).
F9Savetofile. Clicktosaveconfigurationdata forthecurrenttabletoadatafile(DATfile)or
tosaveallParameterenvironmentsettings(axes+selections+motors+etc..) toabackupfile
(BCK file).
F10Resetinsertiondevices. Clicktoreset (zero)insertiondeviceinfeedandoutfeedquotes
forthepanelsinthemachine.
F11ResetIns.PW. ClicktochangetheaccesspasswordfortheReset insertiondevice
function.
(AppendiceB.fm-210202)B-2 WoodworkingMachinery
AppendixB.
Theparametersenvironment
8/8/2019 Sintra Ing
93/132
B.2 Axes
A. Code: thealphanumericaxisidentifier.
B. Description: adescriptionoftheaxis.
Command: Thecommandsenttotheaxis(seeControllingaxesintheManual
environmentsection)
Quote: Theset axisquoteinencoderpulses
Currentquote: Thecurrentaxisquoteinencoderpulses(readonly)
Enabling: Enabling/disablingoftheaxis(ON/OFF)
mm/rev: Thelineardistancecoveredbyoneaxisrevolution
Pls/rev: Thenumberofencoderpulsesemittedperaxisrevolution
Prestopquote: Thedifferencewithrespect totheset quoterequiredtocompensatefor
mechanicalinertia
Recoveryquote: Avalueaddedtotheset quotetoachieveaninitialpositionfromwhichthe
finalset quotecanbereached
Slowspeedquote: Thequotestartingfromwhichtheaxismovesinslowspeed
Parkquote: TheparkquotetowhichtheaxisreturnswhenthePARKcommandisgiven
(AppendiceB.fm-210202)WoodworkingMachinery B-3
AppendixB.
Theparametersenvironment
8/8/2019 Sintra Ing
94/132
Limitswitch+quote: Theaxispositivetravellimitquote
Limitswitchquote: Theaxisnegativetravellimitquote
Refer. quote: ThequotetheaxistakesupwhentheReset commandisgiven
Refer. direction: ThedirectiontheaxismovesinwhentheReset commandisgiven
Resetrefer. input: PLCinputfromtheaxisreset sensor
Tolerance: Thetolerancerangewithinwhichaxispositioningcanvarywithouterrorsbeing
flagged
Mainmotor: PLCinputfrommotorstoppedsignal
Enc.channelno.: Thenumberidentifyingthereferenceencoderfortheaxis
Axispos.formula: Thenumberofthesoftwareformulacontrollingaxisposition
Analogno.: Theoutputnumberoftheanalogcontrolcard(thevalue1meansthatthereis
noanalogoutput)
(AppendiceB.fm-210202)B-4 WoodworkingMachinery
AppendixB.
Theparametersenvironment
8/8/2019 Sintra Ing
95/132
B.3 Selections
Code: Thealphanumericselectionidentifier(readonly)
Description: Adescriptionoftheselection(readonly)
Selection: Theselectionvalue
Switchtime: Selectionswitchingtimeinms
Variation: Variationinselectionstatus
(AppendiceB.fm-210202)WoodworkingMachinery B-5
AppendixB.
Theparametersenvironment
8/8/2019 Sintra Ing
96/132
B.4 Motors
Selection: Motorstatus(ON/OFF)
Code: Thealphanumericmotoridentifier(readonly)
Description: Adescriptionofthemotor(readonly)
PLC: ThePLCoutputcontrollingthemotor
Check: ThePLCinputcheckingmotorstatus
Inv: Thenumberoftheassociatedinverter
Switchtime: Switchingtimeinms
Var: Variationinlogicstate
(AppendiceB.fm-210202)B-6 WoodworkingMachinery
AppendixB.
Theparametersenvironment
8/8/2019 Sintra Ing
97/132
B.5 Speeds
Code: Thealphanumericspeedidentifier(readonly)
Description: Adescriptionofthespeed(readonly)
Maxspeed: Themaximumspeedinmetres/minute
Prgspeed: Thespeedcurrentlyprogrammed
AnalogNo.: TheanalogchannelnumberusedbytheNC
Override: Amultiplyingcoefficientappliedtochainspeed
C/P: Controlled/Programmed(select ProgrammedtoallowthefieldtobechangedinManual
environment)
(AppendiceB.fm-210202)WoodworkingMachinery B-7
AppendixB.
Theparametersenvironment
8/8/2019 Sintra Ing
98/132
B.6 Microswitches
Off.F: Reset offsetforfrontedgequoteinmm
Off.B: Reset offsetforbackedgequoteinmm
BWL: Lengthproducedbybelt drivewheel
PRE: Pulsesperrevolutionofencoder
M.L.: Machinelength
Enc.: Encoderchannelassociatedwithmicroswitch
In. m.: Inputassociatedwithmicroswitch
No. P.: Numberofpanelsinmachinerelativetomicroswitch(readonly)
Min.L.: Minimumlengthofpanel
(AppendiceB.fm-210202)B-8 WoodworkingMachinery
AppendixB.
Theparametersenvironment
8/8/2019 Sintra Ing
99/132
B.7 Insertiondevices
Code: Thealphanumericinsertiondeviceidentifier(readonly)
Description: Adescriptionoftheinsertiondevice(readonly)
C/P: Thetypeofinsertiondeviceprogramming:
C: insertiondeviceisset intheconfigurationscreen(anddoesnotappearinManual
environment);
P: insertiondeviceisset intheprogrammingscreeninManualenvironment
P: Enabling(1)ordisabling(0)oftheinsertiondevice
Delta: Thedistancebetweenthereferencemicroswitchandthereferencegroup
T1: Groupinfeedtimeinms
T2: Groupoutfeedtimeinms
Type: Groupcontroltype
Cmd: Commandnumber
Micro: Referencemicroswitch
I.Quote: Insertiondeviceinfeedquote
(AppendiceB.fm-210202)WoodworkingMachinery B-9
AppendixB.
Theparametersenvironment
8/8/2019 Sintra Ing
100/132
In: insertiondeviceinfeedreference
FW: frontedgeofpanelreference;
BW: backedgeofpanelreference;
P: Park.
O.Quote: insertiondeviceoutfeedquoteinmm
Out: insertiondeviceoutfeedreference
Whenyouselect Insertiondevice, aswelltherelevant table,anexplanatoryiconappearsatthe
bottomleftofthescreenshowingtheinsertiondevicetoscale.Theinsertiondeviceisdisplayedin
yellowwhentheinfeedcomesbeforetheoutfeedinthedirectionofpaneltravel. Forcertainjobs
youmayhavetoprogramoutfeedbeforeinfeed:insuchcasestheinsertiondeviceisdisplayedin
blue.
(AppendiceB.fm-210202)B-10 WoodworkingMachinery
AppendixB.
Theparametersenvironment
8/8/2019 Sintra Ing
101/132
B.8 insertiondevicereference
Symbol: Thealphanumericcodeidentifyingthegroupandthereference(readonly)
Description: Adescriptionofthereference(readonly)
Deltaref.: Thedistancebetweenthegroupandthereference
(AppendiceB.fm-210202)WoodworkingMachinery B-11
AppendixB.
Theparametersenvironment
8/8/2019 Sintra Ing
102/132
B.9 AR50
TheAR50tableisusedtoprogramtheroundingofpanelcorners.
Panelthick.: Panelthickness(readonly)
Axisquote: Theaxisquoteatwhichthetoolengages
Unloadtools: Thecommandtoreturnthetooltothemagazine
Aligntool mag.: Thecommandtopositiontoolsreadyforadjustments
Endalignmag: Thecommandtofinishadjustmentoperations
Calculatequotes: Calculatesthestandardtoolengagementquotesforthepanelthicknesses
listed.
(AppendiceB.fm-210202)B-12 WoodworkingMachinery
AppendixB.
Theparametersenvironment
8/8/2019 Sintra Ing
103/132
B.10 Supervisor
This tableshows theNCmemoryareaused toexchangedatewithasupervisor, wheninstalled.
Theareaconsistsof100words. Thewordsarelistedinthegreycolumnsandthenumericvalues
theycontaininthecorrespondingwhitecolumns.
B.11 LH/RHpanelslists
Thesetablesshowthedatastructuresrepresentingthepanelsinthemachine(LHandRHsides).
Panel No.: Thesequentialnumberofthepanelinthelist.
Status: Theconditionofthepanel(e.g.3=alreadymachined,1=beingmachined).
Frontedge: Thecurrentpositiononthemachineofthepanelsfrontedge(expressedin
encoderpulses).
Backedge: Thecurrentpositiononthemachineofthepanelsbackedge(expressedin
encoderpulses).
Measurement: Panellength(expressedinencoderpulses).
PlsBuf0: Thenumberofencoderpulsesinthelast LHsidemeasurementinterval.
PlsBuf1: Thenumberofencoderpulsesinthelast RHsidemeasurementinterval.
(AppendiceB.fm-210202)WoodworkingMachinery B-13
AppendixB.
Theparametersenvironment
8/8/2019 Sintra Ing
104/132
MaxPls: Themaximumnumberofencoderpulsesdetectedinameasurementinterval.
MinPls: Theminimumnumberofencoderpulsesdetectedinameasurementinterval.
ClickonResettozerothevaluesinPlsBuf0,PlsBuf1,MaxPls, MinPls.
(AppendiceB.fm-210202)B-14 WoodworkingMachinery
AppendixB.
Theparametersenvironment
8/8/2019 Sintra Ing
105/132
SINTRAincludesafunctionforupdatingthesoftwareintheNCsPLC. Thiscanbedonetoadd
newfunctionsortocorrect identifiedbugs.
ProceedasfollowstoupdatetheNCPLCsoftware:
ClickonF4UpdatesandthenDownload.
Adialogboxappearslistingfileswhichyoucandownload.Clickon "", select thenew
softwarefilefromtheclassicalWindowslist andclickonOpen. Thenameoftheselectedfile
appearsinthestaticcontroller.
Select thefiletype(kernelorPLC). Thisisgenerallyclearfromthefilename(e.g.kernel.bse
orplc.bse).
Checktheaddresswherethefilesaretobesaved.(Leavethedefaultaddress.)
ClickonOK.
Afterafewsecondsofprocessing theupdatesequenceassuchstarts. Youcanmonitorthisby
readingthemessagesdisplayedintheinterfacestatusbar(e.g. " APPLICATIONDOWNLOAD:3
of123"). At theendoftheupdateamessageisdisplayedaskingyoutorestartthemachineforthe
changestotakeeffect.
(AppendiceC.fm-210202)WoodworkingMachinery C-1
Appendix C. Updating the PLC software
8/8/2019 Sintra Ing
106/132
(AppendiceC.fm-210202)C-2 WoodworkingMachinery
AppendixC.
UpdatingthePLCsoftware
8/8/2019 Sintra Ing
107/132
SINTRAsremoteassistancefunctionusesWindowsDial-upnetworkingtoallowtwoPCsto
dialogviamodemand telephone line.ThePConboard themachinemust haveadial-up
connectiontotheBIESSEEDGEservice.
Toaccesstheremoteassistanceservice,simplyactivatethedial-upconnection.
(AppendiceD.fm-210202)WoodworkingMachinery D-1
Appendix D. Remote assistance
8/8/2019 Sintra Ing
108/132
(AppendiceD.fm-210202)D-2 WoodworkingMachinery
AppendixD.
Remoteassistance
8/8/2019 Sintra Ing
109/132
(AppendiceE.fm-210202)WoodworkingMachinery E-1
Symbol Meaning
Manualenvironment
Automaticenvironment
Edgesenvironment
Debugenvironment
Parametersenvironment
Connectionfunction
Speeds
Axes
Selections
Motors
Appendix E. Graphic symbols
8/8/2019 Sintra Ing
110/132
(AppendiceE.fm-210202)E-2 WoodworkingMachinery
Symbol Meaning
LoadingdatafromPC
Start
Stop
Savefile
Openfile
Editorscreen
Automatic-List screen
Copylist totheAutomatic-List screen
Cleartablefields
Newedgeornewlist
Machineside
Changepassword
Digitalcontrolcard
AppendixE.
Graphicsymbols
8/8/2019 Sintra Ing
111/132
(AppendiceE.fm-210202)WoodworkingMachinery E-3
Symbol Meaning
Analogcontrolcard
Encodercard
Motorcontrolcard
SenddatatoPLC
Clearfieldsininsertiondevicetable
AppendixE.
Graphicsymbols
8/8/2019 Sintra Ing
112/132
8/8/2019 Sintra Ing
113/132
(AppendiceF.fm-210202)WoodworkingMachinery F-1
Icon Environmentandmeaning
Speed:belt speed
Speed:gluerollerspeed
Speed:edgepressurerollerspeed
Speed:edgefeederrollerspeed
Axes: panelwidth
Axes: panelthickness, LHpresser
Appendix F. Explanatory machining icons
8/8/2019 Sintra Ing
114/132
(AppendiceF.fm-210202)F-2 WoodworkingMachinery
Icon Environmentandmeaning
Axes: panelthickness, RHpresser
Axes: edgefeeding
Selections: panellength
Selections: infeedtime
Selections: dogfrequency
Selections: dogheight
Selections: endtrimmingunitbladeangle
AppendixF.
Explanatorymachiningicons
8/8/2019 Sintra Ing
115/132
(AppendiceF.fm-210202)WoodworkingMachinery F-3
Icon Environmentandmeaning
Selections: bladeprofile
Motors: millingunit
Motors: doublehogger
Motors: endtrimmingunit
Motors: roughmillingunit
AppendixF.
Explanatorymachiningicons
8/8/2019 Sintra Ing
116/132
(AppendiceF.fm-210202)F-4 WoodworkingMachinery
Icon Environmentandmeaning
Motors: finemillingunit
Motors: universalmillingunit
Motors: edgescrapingunit
Motors: gluescrapingunit
Motors: edgeheater
AppendixF.
Explanatorymachiningicons
8/8/2019 Sintra Ing
117/132
Errormessagesaredisplayedinthecentralareaofthemachinestatusbar. Messagesmaybe
generalalarms, motoralarmsoraxisalarms.
Generalalarms
(AppendiceH.fm-210202)WoodworkingMachinery G-1
Generalerrorcode Comment Meaning1 Compressedairfailure Insufficientpressureinthe
compressedaircircuit (min6
bar).
3 No24Vpower Emergencystopcondition.
4 Mobileshoulderlubricant
finished
Themobileshoulderlubricant
hasrunout.
5 Chainstoppedfrombutton
pad
Thechainhasbeenstopped
fromthepushbuttonpad.
6 PanelsizeLHinfeed Thepanelisthickerthanthe
valuespecified(LHside).
7 PanelsizeRHinfeed Thepanelisthickerthanthe
valuespecified(RHside).
8 PanelsizeLHglueunit Thepanelhasmovedafter
beingaligned(LHside).
9 PanelsizeRHglueunit Thepanelhasmovedafter
beingaligned(RHside).
10 Inverter alarm Thereisamotorcontrol
inverteralarm.
11 Motor time-out -notused12 Axisthermalcutout Athermalcutoutforoneof
theaxeshastripped.
13 RHrollmagazinesafety
switch
Thesafetyswitchshowsthat
theRHrollmagazineisopen.
14 EdgeAA1downmissing -notused
15 EdgeAA2downmissing -notused
Appendix G. Er rormessages
8/8/2019 Sintra Ing
118/132
(AppendiceH.fm-210202)G-2 WoodworkingMachinery
Generalerrorcode Comment Meaning
16 LHedgecodenotfound Theedgeisprogrammedbut
itisnotconfiguredfortheroll
magazines(LHside).
17 RHedgecodenotfound Theedgeisprogrammedbut
itisnotconfiguredfortheroll
magazines(RHside).
18 NoLHedge TheLHrollmagazine
photocellisnotdetectingany
edge.
19 NoRHedge TheRHrollmagazine
photocellisnotdetectingany
edge.
20 LHgluetemperature TheLHglueunit hasnotyet
reachedminimum
temperature.
21 RHgluetemperature TheRHglueunithasnotyet
reachedminimum
temperature.
22 LHedgephotocellengaged Theedgeisincorrectly
positioned(LHside).
23 RHedgephotocellengaged Theedgeisincorrectly
positioned(RHside).
24 LHedgesafetyswitch Theedgeisnotstucktothe
panel(LHside).
25 RHedgesafetyswitch Theedgeisnotstucktothe
panel(RHside).
26 LHsafetyswitchPR3 Insufficientgapbetweentwo
consecutivepanels(LHside).
27 LHsafetyswitchPR4 Insufficientgapbetweentwo
consecutivepanels(LHside).
28 RHsafetyswitchPR3 Insufficientgapbetweentwo
consecutivepanels(RHside).
29 RHsafetyswitchPR4 Insufficientgapbetweentwoconsecutivepanels(RHside).
30 LHfronttrimmersafetyswitch Insufficientgapbetweentwo
consecutivepanels(LHside).
31 RHfronttrimmersafety
switch
Insufficientgapbetweentwo
consecutivepanels(RHside).
32 LHedgesplit Theedgeissplit ornotall
stucktothepanel(LHside).
AppendixG.
Errormessages
8/8/2019 Sintra Ing
119/132
(AppendiceH.fm-210202)WoodworkingMachinery G-3
Generalerrorcode Comment Meaning
33 RHedgesplit Theedgeissplit ornot all
stucktothepanel(RHside).
34 LHsolidwoodedgemissing Thereisnosolidwoodedgetostickon(LHside).
35 RHsolidwoodedgemissing Thereisnosolidwoodedge
tostickon(RHside).
36 LHbacktrimmersafety
switch
Insufficientgapbetweentwo
consecutivepanels(LHside).
37 RHbacktrimmersafety
switch
Insufficientgapbetweentwo
consecutivepanels(RHside).
42 First LHcabinopen Thespecifiedcabinisopen.
43 SecondLHcabinopen Thespecifiedcabinisopen.44 ThirdLHcabinopen Thespecifiedcabinisopen.
45 FourthLHcabinopen Thespecifiedcabinisopen.
46 FifthLHcabinopen Thespecifiedcabinisopen.
47 First RHcabinopen Thespecifiedcabinisopen.
48 SecondRHcabinopen Thespecifiedcabinisopen.
49 ThirdRHcabinopen Thespecifiedcabinisopen.
50 FourthRHcabinopen Thespecifiedcabinisopen.
51 FifthRHcabinopen Thespecifiedcabinisopen.
52 LHroll1finished Thespecifiedrollhas
finished.
53 LHroll2finished Thespecifiedrollhas
finished.
54 LHroll3finished Thespecifiedrollhas
finished.
55 LHroll4finished Thespecifiedrollhas
finished.
56 LHroll5finished Thespecifiedrollhas
finished.
57 LHroll6finished Thespecifiedrollhas
finished.
58 LHroll7finished Thespecifiedrollhas
finished.
59 LHroll8finished Thespecifiedrollhas
finished.
62 RHroll1finished Thespecifiedrollhas
finished.
AppendixG.
Errormessages
8/8/2019 Sintra Ing
120/132
(AppendiceH.fm-210202)G-4 WoodworkingMachinery
Generalerrorcode Comment Meaning
63 RHroll2finished Thespecifiedrollhas
finished.
64 RHroll3finished Thespecifiedrollhasfinished.
65 RHroll4finished Thespecifiedrollhas
finished.
66 RHroll5finished Thespecifiedrollhas
finished.
67 RHroll6finished Thespecifiedrollhas
finished.
68 RHroll7finished Thespecifiedrollhas
finished.
69 RHroll8finished Thespecifiedrollhas
finished.
200 Limit switchMD1+ See*
201 Limit switchMD1- See*
202 Limit switchMD2+ See*
203 Limit switchMD2+ See*
204 Limit switchMD3+ See*
205 Limit switchMD3- See*
206 Limit switchMD4+ See*
207 Limit switchMD4- See*
208 Limit switchMF1+ See*
209 Limit switchMF1- See*
210 Limit switchMF2+ See*
211 Limit switchMF2- See*
212 Limit switchMF3+ See*
213 Limit switchMF3- See*
214 Limit switchMF4+ See*
215 Limit switchMF4- See*
216 Limit switchMP1+ See*
217 Limit switchMP1- See*
218 Limit switchMP2+ See*
219 Limit switchMP2- See*
220 Limit switchMS1+ See*
AppendixG.
Errormessages
8/8/2019 Sintra Ing
121/132
8/8/2019 Sintra Ing
122/132
(AppendiceH.fm-210202)G-6 WoodworkingMachinery
Generalerrorcode Comment Meaning
253 Limit switchNA1- See*
254 Limit switchNA2+ See*
255 Limit switchNA2- See*
256 Limit switchNA3+ See*
257 Limit switchNA3- See*
258 Limit switchNA4+ See*
259 Limit switchNA4- See*
260 Limit switchNA5+ See*
261 Limit switchNA5- See*
262 Limit switchNA6+ See*
263 Limit switchNA6- See*
264 Limit switchNA7+ See*
265 Limit switchNA7- See*
266 Limit switchNA8+ See*
267 Limit switchNA8- See*
268 Limit switchNB1+ See*
269 Limit switchNB1- See*
270 Limit switchNB2+ See*271 Limit switchNB2- See*
272 Limit switchNB3+ See*
273 Limit switchNB3- See*
274 Limit switchNB4+ See*
275 Limit switchNB4- See*
276 Limit switchNB5+ See*
277 Limit switchNB5- See*
278 Limit switchNB6+ See*
279 Limit switchNB6- See*
280 Limit switchNB7+ See*
281 Limit switchNB7- See*
282 Limit switchNB8+ See*
283 Limit switchNB8- See*
284 Limit switchPS1+ See*
AppendixG.
Errormessages
8/8/2019 Sintra Ing
123/132
*Alllimitswitcherrorcodesshowthatanaxiserrorconditionhasoccurredbecausetheaxishas
reachedoneof itstravel limit switcheswhilemoving.Allaxismovement limit swi tchescut off
powertotheaxisdrivemotor. Toidentifytheaxisonwhichtheerrorhasoccurred,seeManual
environment,Axisscreen.
Motoralarms
(AppendiceH.fm-210202)WoodworkingMachinery G-7
Motorerrorcode Comment Meaning
FR1M01 LHMILLINGUNIT See**
FR3M0 LHMILLINGUNIT See**
RT1M01 LHPRE-MILLINGUNIT See**
DT1M01 LHHOGGINGUNIT See**
TF1M01 LHENDTRIMMINGUNIT See**
TS1M01 LHENDTRIMMINGUNIT See**
TT1M01 LHENDTRIMMINGUNIT See**
RS1M01 LHROUGHMILLINGUNIT See**
SR1M01 LHFINEMILLINGUNIT See**
PR1M01 LHPROFILINGUNIT See**
PS1M01 LHPROFILINGUNIT See**
RB1M01 LHEDGESCRAPINGUNIT See**
RC1M01 LHGLUESCRAPINGUNIT See**
TR1M01 LHEDGEBREAKINGUNIT See**
FT1M01 LHUNIVERSALMILLER1 See**
FT3M01 LHUNIVERSALMILLER2 See**
LB1M01 LHEDGESANDINGUNIT See**
SP1M01 LHBUFFERS See**
Generalerrorcode Comment Meaning
285 Limit switchPS1- See*
286 Limit switchPS3+ See*
287 Limit switchPS3- See*
288 Limit switch288+ See*
289 Limit switch289- See*
AppendixG.
Errormessages
8/8/2019 Sintra Ing
124/132
**AllmotorerrorcodesshowthatthePLCisnotdetectingpowertothespecifiedmotor.
(AppendiceH.fm-210202)G-8 WoodworkingMachinery
Motorerrorcode Comment Meaning
SP3M01 LHBUFFERS2 See**
PH1M01 LHEDGEHEATINGUNIT See**
PH3M01 LHINFRAREDHEATING
UNIT
See**
FR2M01 RHMILLINGUNIT See**
PS2M01 RHPROFILINGUNIT See**
FR4M01 RHMILLINGUNIT2 See**
RT2M01 RHPRE-MILLINGUNIT See**
DT2M01 RHHOGGINGUNIT See**
TF2M01 RHENDTRIMMINGUNIT See**
TS2M01 RHENDTRIMMINGUNIT See**
TT2M01 RHENDTRIMMINGUNIT See**
RS2M01 RHROUGHMILLINGUNIT See**
SR2M01 RHFINEMILLINGUNIT See**
PR2M01 RHPROFILINGUNIT See**
RB2M01 RHEDGESCRAPINGUNIT See**
RC2M01 RHGLUESCRAPINGUNIT See**
TR2M01 RHEDGEBREAKINGUNIT See**
FT2M01 RHUNIVERSALMILLING
UNIT1
See**
FT4M01 RHUNIVERSALMILLING
UNIT2
See**
LB2M01 RHEDGESANDINGUNIT See**
SP2M01 RHBUFFERS See**
SP4M01 RHBUFFERS2 See**
PH2M01 RHEDGEHEATINGUNIT See**
PH4M01 RHINFRAREDHEATINGUNIT See**
GA1M01 LHANTI-ADHESIVEUNIT See**
GA2M01 RHANTI-ADHESIVEUNIT See**
AppendixG.
Errormessages
8/8/2019 Sintra Ing
125/132
8/8/2019 Sintra Ing
126/132
(AppendiceH.fm-210202)G-10 WoodworkingMachinery
Axiserrorcode Comment Meaning
MS2 RHYAXISQUOTEMS2 See***
MS3 LHYAXISQUOTEMS3 See***
MS4 RHYAXISQUOTEMS4 See***
MS5 LHYAXISQUOTEMS5 See***
MS6 RHYAXISQUOTEMS6 See***
MS7 LHYAXISQUOTEMS7 See***
MS8 RHYAXISQUOTEMS8 See***
MP1 YAXIS QUOTEPB1 See***
MP2 YAXIS QUOTEPB2 See***
NA1 BTM. ZAXISQUOTESR1.1 See***
NA3 BTM. YAXIS QUOTESR1.1 See***
NA5 TOPZAXIS QUOTESR1.2 See***
NA7 YAXIS QUOTESR1.2sup. See***
NB1 BTM. ZAXISQUOTERB1.1 See***
NB3 BTM. YAXIS QUOTERB1.1 See***
NB5 TOPZAXIS QUOTERB1.2 See***
NB7 TOPYAXISQUOTERB1.2 See***
NA2 BTM. ZAXISQUOTESR2.1 See***NA4 BTM. YAXIS QUOTESR2.1 See***
NA6 TOPZAXIS QUOTESR2.2 See***
NA8 TOPYAXISQUOTESR2.2 See***
NB2 BTM. ZAXISQUOTERB2.1 See***
NB4 BTM. YAXIS QUOTERB2.1 See***
NB6 TOPZAXIS QUOTERB2.2. See***
NB8 TOPYAXISQUOTERB2.2. See***
NS1 LHTOPZAXIS QUOTEPS1 See***
NS2 RHTOPZAXISQUOTEPS2 See***
NS3 LHBTM.ZAXIS QUOTE
PS1
See***
NS4 RHBTM.ZAXIS QUOTE
PS2
See***
AppendixG.
Errormessages
8/8/2019 Sintra Ing
127/132
***Allaxiserrorsshow tha t theaxiscontrol routinehasdetectedanerrorduring theaxis
positioningphase.
(Appen