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CEA SURELIFT Brochure 2015

Date post: 21-Jul-2016
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CEA Engineering Consult Co. Ltd. have officially launched their range of modular spreader beams called CEA Surelift™. As the logistics sector continues to demand safety with high quality and flexibility, CEA Engineering now produce DNV (Type) approved modular spreader beams with nominal lifting capacities from 50 Tonne to 400 Tonne. CEA Engineering will initially be focused on the SEA and Australasia regions with planned expansion worldwide through a network of country agents.
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DNV Approved & Certified Worldwide
Transcript
Page 1: CEA SURELIFT Brochure 2015

DNV Approved & Certified Worldwide

Page 2: CEA SURELIFT Brochure 2015

IntroductionSureLift, the quality name in the lifting industry is designed by experienced engineers for lifting professionals.

At CEA we have many years of practical experience in the heavy crane, lifting and logistics industry. We decided to draw on our vast experience to produce a range of lifting products that completely match the stringent requirements of the industry today.

In the past we were limited with equipment choices that partially fulfilled our requirements and the high demands of the lifting industry, so we designed a range of beams to meet industry needs for ourselves and our clients and achieve the highest possible international standards.

Safety and confidence in every lift

Six Key Benefits• Designed and built by heavy lift engineers.

• Unique modular system prevents incorrect assembly

• Stackable storage & transportation racks save space and protect the beams

• Strut lifting eye-holes helps assembly

• Torque wrench provides accurate bolt tightening to the required setting

• Easy on the bank balance, SureLift is priced so you make money.

Fool proof modular system prevents capacity/type assembly error

Strut lifting eye-holes for smoother assembly

SureLift torque wrench with accurate bolt tightening settings

Page 3: CEA SURELIFT Brochure 2015

The protective process illustrated… 1 Mill Finish 2 Blasted White Metal 3 Primer Coat 4 Undercoat 5 Top Coat Gloss

1 2 3 4 5

SureSelectWe offer expert guidance when it comes to selecting the correct beam. Our in-house, simple-to-use software ensures you get the right beam every time, we call it SureSelect.

Just type in the load and dimensions of your lift and SureSelect will provide you with the full details required for your lift including beam combination, sling lengths and shackle sizes.

Access SureSelect on your iPad, Android tablet or smartphone on-site to enable you to get a correct configuration for the beam and equipment for the actual job in hand.

Sure AssistOur website is online 24/7 to make sure you have all the information and active support you need. You can contact us directly or find your nearest local distributor who can give you the answers and support you need in your own language and time zone.

An instructional video on how to correctly assemble and safely use the beam is available on our website.

Visit cea-surelift.com for more information.

Product OverviewUnique modular spreader beams in six carefully planned sizes from 50t to 400t that permit variable lengths to suit the load requirement, with no possibility of incorrect assembly.

Key ComponentsEA End Arm

US Upper Shackle

LS Lower Shackle

DL Drop Link

IS/05 50cm Section

IS/1 100cm Section

IS/2 200cm Section

IS/3 300cm Section

IS/4 400cm Section

IS/5 500cm Section

IS/6 600cm Section

Protective ProcessWe ensure that every beam we sell is protected in the best possible way against the rigours of handling, assembly, storage, on and offshore use and corrosion.

The graphic shows the way we take care of this as standard. If you require a higher level of protection, we can coat the beam to suit your requirements at a small additional cost.

Page 4: CEA SURELIFT Brochure 2015

Purpose Designed BeamsOn occasions there are lifts that fall outside the performance of standard range beams. In this case it is necessary to use a beam designed to your particular lift specifications.

Our engineering design department is fully qualified and well experienced in the design of all types of spreader and lifting beams to satisfy many bespoke requirements.

We provide a full engineering design service encompassing layout & detailed design, analysis and reporting.

Using the latest technologies in 3D modelling and analysis, we provide full design proposals with comprehensive calculation reports citing all applicable local and international regulations.

Following fabrication, full certification and testing to specification can also be included in our commercial proposal.

Essential ServicesLifting attachments that you will use over and over again.

All beams come with special lightweight nylon lifting slings to make assembly easy and to prevent damage by direct handling, for example by fork trucks. Operators and riggers will appreciate how easy they are to use when executing client lifts. Surelift is the professional choice when ensuring lifts are done quickly and without issue.

Special Lift & Rig PlanningFor those lifts that are more complex than just a simple single spreader bar between the slings, CEA SureLift provide a complete lift planning service to assist you in deciding what the most suitable and cost effective solution is for the lift.

Complex arrangements of beams between multiple slings are often used and we can design such lift rigs for you.

Sometimes it may be possible for us to involve your local CEA SureLift distributor or local crane rental company to provide you with either new, used or even rental equipment to do the single lift you require.

TrainingHaving the best equipment is only the first step. The beams are designed to prevent incorrect assembly but SureLift want you to achieve the best selection and use of your beams so we offer comprehensive training courses. Courses can be held at our factory, distributor’s premises or your own facilities. Training offered includes:

• Selecting the right beam for the job

• Correct assembly of the beams under job site conditions

• Correct torquing of the flange bolts

• Correct selection of shackles and slings

• Dismantling, handling and storage of the beams slings and shackles.

Training videos are available for those unable to attend our training courses. These are helpful health & safety guides, and useful in technical presentations to your clients.

DNV TestingDNV is the most respected and recognised standard to which a manufacturer can aspire. At CEA SureLift we have taken great care at every step of our designs and fabrication to follow exact procedures and criteria specified by DNV.

The design, production and testing procedures for each model of beam have been approved by DNV. Copies of our certification are available on our website.

If a higher level of certification and testing is required, a full DNV fabrication survey and test witnessing on all beams can be provided at an additional cost before it’s delivered to you.

Page 5: CEA SURELIFT Brochure 2015

Functional Accessories A range of accessories designed to make your lift easier and safer

from the calibrated torque wrench to DNV compliant bolts.

If you have any questions regarding our accessories or would like to place an order with your local reseller. Please email [email protected]

We supply a torque wrench with every beam to assist with the correct assembly. Can be supplied separately if required.

Soft slings suitable for lifts where chain or wires may damage the load. Available in all lengths and capacities from 10t to 300t.

Transverse and longitudinal lift container spreader beams are designed, engineered and fabricated on request.

TORQUE WRENCH SOFT SLINGS CONTAINER SPREADERS

The correct shackles can be supplied together with your beam or separately according to your requirements.

We supply European made hook blocks from 5t to 500t capacity for mobile cranes, gantry cranes and marine use.

Extra tough plastic outrigger mats from 0.5m2 to 4m2 in area, light to carry and extremely hard wearing.

SHACKLES HOOK BLOCK CRANE OUTRIGGER MATS

Boom or tower mounted to give almost daylight conditions on the job site. Operate from the crane battery or power pack.

Beams available to suit all special lifting requirements, certified according to the job requirements.

Range of standard and custom automatic twist lock container beams to suit standard 20ft and 40ft containers.

LED WORK LIGHT LIFTING BEAM CONTAINER BEAM

Page 6: CEA SURELIFT Brochure 2015

Spreader Beam SWL Capacity GraphsThe design and structure of our capacity graphs have been

developed to ensure they are simple and clear to follow.

2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

SL110STV 45°

Sling To Vertical

Span (Metres)

SWL (Tonnes)

STV 30°

STV 15°30

40

50

60

70

80

90

100

10

20

110

30

40

10

20

50

45

35

25

15

1 2 3 4 5 6 7 8 9 10 11

SL50STV 45°

Sling To Vertical

Span (Metres)

SWL (Tonnes)

STV 30°

STV 15°

SL70STV 45°

Sling To Vertical

Span (Metres)

SWL (Tonnes)

STV 30°

STV 15°

30

40

50

60

10

20

70

65

55

45

35

25

15

1 2 3 4 5 6 7 8 9 10 11 12

Page 7: CEA SURELIFT Brochure 2015

SureSelect – smart online software Easy-to-use online software that makes your lift plan easy.

Visit www.cea-surelift.com/sureselect-lift-planner

2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

SL400STV 45°

Sling To Vertical

Span (Metres)

SWL (Tonnes)

STV 30°

STV 15°

75100125150175200225250275300325350375

2550

400

2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

SL180STV 45°

Sling To Vertical

Span (Metres)

SWL (Tonnes)

STV 30°

STV 15°

30405060708090100110120130140150160170

1020

180

SL250STV 45°

Sling To Vertical

Span (Metres)

SWL (Tonnes)

STV 30°

STV 15°

2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

50

75

100

125

150

175

200

225

25

250

Page 8: CEA SURELIFT Brochure 2015

Q. How many struts can I insert between the two end units?A. Any number and combinations up to five pieces.

Q. Is the position of the different length struts in the beam important?

A. As a general rule the longest strut should be placed in the centre as this will make the weight of the beam more balanced. Other positioning will not affect the SWL

Q. If I only have longer slings than the actual length on the chart can I still use these?

A. Yes as long as both are of equal length, the capacity shown on the chart for the correct length will still apply.

Q. Can I mix components from other capacity SureLift beams by mistake when assembling my beam?

A. No. SureLift have designed each capacity beam with a different size and it’s impossible to get components mixed up when assembling a beam.

Q. Can I use a fork lift truck to pick up my beams?A. No. These should be avoided as they can damage the tubes.

These are structural beams and if they get damaged by the forks then their strength may be affected.

Q. If I buy only a short beam can I buy more components for it later?

A. Yes, however you must check if the new length beam may need testing locally if the authorities require local regular testing of beams.

Q. Is the internationally recognised certification you provide with each beam all I need to use my beam in my country?

A. Your local authorities may require you to perform a test and inspection to issue a local certificate prior to your use of the beam. Each beam may need retesting and inspection after a prolonged duration, please check with the local authority to make sure the beam certificate is valid.

Q. Can I re-use the fixing bolts?A. DNV recommended that the fixing bolts be replaced after

each assembly but this depends on your local certification requirements.

Q. Is it essential to torque the bolts to the recommended settings on the charts?

A. This is critical and for this reason we supply you with a pre-marked torque wrench with each beam.

Frequently Asked QuestionsBelow we have answered some of the more common questions

are clients have. We also keep the latest FAQ’s on our website,

so whatever your question, just let us know by email and we’ll

answer it. Send your question to [email protected]

For latest FAQ’s, visit cea-surelift.com/faqs

International CertificationsCEA Engineering are the holding company of the CEA SureLift

trade name and are associate members of LEEA.

We are recognised for our expertise in the design and production of lifting accessories. We hold 3rd party design verification type approval from Det Norke Vertitas as standard on the full range of spreader beams up to SL400. We can further provide DNV fabrication survey and proof load testing certification if requested at additional cost.

Our SureLift products conform with International legislation across the USA, Europe, Australia and the rest of the world.

Page 9: CEA SURELIFT Brochure 2015

Find your local distributorWe have official distributors in many countries in the world who

can help with your technical enquiries. Some have stock available

and are able to quote you the best price and delivery for our

whole range of beams.

Check our website to find the most up-to-date information on our nearest distributors.

www.cea-surelift.com

CEA ENGINEERING CONSULT COMPANY LIMITED 41/13 M1, Ao-Udom Road, Tungsukhla, Sriracha, Chonburi 20230 Thailand Phone +66 38 354 019 Fax +66 38 354 772 Email [email protected]

Registered in Chonburi, Thailand. Registration Number 0205557016242


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